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Heat-resistant seamless lapped aviation cable and preparation method thereof

A technology of high temperature resistance and wrapping, applied in the direction of insulated cables, cable/conductor manufacturing, insulated conductors, etc., can solve the problems of loose bonding and affecting the performance of wires, etc., and achieve stable and uniform tension, precise temperature control, and fast heating Effect

Active Publication Date: 2013-11-13
GUANGZHOU KAIHENG SPECIAL WIRE & CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

PTFE wire and cable are light in weight and high in temperature resistance, but the film is directly wrapped on the wire conductor, and the bond between the conductor and the conductor is not tight, which will cause defects in the wrapping process and affect the performance of the wire

Method used

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  • Heat-resistant seamless lapped aviation cable and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Taking silver-plated copper conductor wire as an example, its preparation process is as follows:

[0034] (1) Insulation wrapping: the silver-plated copper conductor is the conductor core, and the polytetrafluoroethylene modified turning tape (Yangzhong Guyong Chemical Instrument Equipment Factory), polyimide film (Changshu Huaqiang Insulation Material Co., Ltd., FH type) and polytetrafluoroethylene raw material tape (Taixing Yongsheng Fluoroplastic Products Co., Ltd.) to wrap the conductor core. The thickness of the inner polytetrafluoroethylene modified turning tape is 0.01mm, the width is 60mm, the winding direction is to the right, the wrapping angle is 30°, and the covering rate is 55%; the thickness of the polyimide film in the middle layer is 0.05mm, The width is 50mm, the wrapping angle is 40°, the winding direction is left, and the covering rate is 50%; the thickness of the outer PTFE raw material tape is 0.5mm, the width is 30mm, the wrapping angle is 30°, and...

Embodiment 2

[0041] Taking silver-plated copper conductor wire as an example, its preparation process is as follows:

[0042](1) Insulation wrapping: the silver-plated copper conductor is the conductor core, and the polytetrafluoroethylene modified turning tape (Yangzhong Guyong Chemical Instrument Equipment Factory), polyimide film (Changshu Huaqiang Insulation Material Co., Ltd., FH type) and polytetrafluoroethylene raw material tape (Taixing Yongsheng Fluoroplastic Products Co., Ltd.) to wrap the conductor core. The thickness of the inner polytetrafluoroethylene modified turning tape is 0.05mm, the width is 8mm, the winding direction is to the right, the wrapping angle is 45°, and the covering rate is 52%; the thickness of the polyimide film in the middle layer is 0.03mm, The width is 3mm, the wrapping angle is 50°, the winding direction is left, and the covering rate is 52%; the thickness of the outer PTFE raw material tape is 0.02mm, the width is 6mm, the wrapping angle is 45°, and th...

Embodiment 3

[0048] Taking the silver-plated copper conductor cable as an example, the preparation process is as follows:

[0049] (1) Insulation wrapping: the silver-plated copper conductor is the conductor core, and the polytetrafluoroethylene modified turning tape (Yangzhong Guyong Chemical Instrument Equipment Factory), polyimide film (Changshu Huaqiang Insulation Material Co., Ltd., FH type) and polytetrafluoroethylene raw material tape (Taixing Yongsheng Fluoroplastic Products Co., Ltd.) to wrap the conductor core. The thickness of the inner polytetrafluoroethylene modified turning tape is 0.2mm, the width is 22mm, the winding direction is to the right, the wrapping angle is 60°, and the covering rate is 60%; the thickness of the polyimide film in the middle layer is 0.04mm, The width is 15mm, the wrapping angle is 60°, the winding direction is left, and the covering rate is 58%; the thickness of the outer PTFE raw material tape is 0.1mm, the width is 30mm, the wrapping angle is 60°,...

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Abstract

The invention discloses a heat-resistant seamless lapped aviation cable and a preparation method thereof. The heat-resistant seamless lapped aviation cable comprises a conductive core wire formed by twisting a plurality of insulating core wires, and a sheathing layer wrapping the conductive core wire; each insulating core wire comprises a conductor core and an insulating layer wrapping the conductor core; each insulating layer sequentially comprises a polytetrafluoroethylene modified turning belt, a polyimide film and a polytetrafluoroethylene sealing tape in sequence from the inside out. According to the invention, a seamless lapping and sintering technology is utilized and three-layer combination insulation is adopted, so that the heat-resistant seamless lapped aviation cable can be obtained, and favorable electrical performance and mechanical strength of the cable can be ensured. The heat-resistant seamless lapped aviation cable provided by the invention can resist the temperature ranging from minus 65 DEG C to 280 DEG C and can satisfy the requirement of being used under the high-temperature environment of 280 DEG C for a long time.

Description

technical field [0001] The invention relates to the field of electric wires and cables, in particular to a high-temperature-resistant insulating seamless wrapping aviation cable and a preparation method thereof. Background technique [0002] With the development of modern science and technology, the progress of society and the needs of responding to wars and disaster relief, the research and development of large transport aircraft in my country is particularly important. In the design and assembly of large military and civilian transport aircraft, wires and cables have a special and important position. They are widely and important used in aircraft electrical, radio, instrumentation, radar, flight control and other systems and various finished product components. It plays a pivotal role in connecting the major systems of the aircraft. With the improvement of the comprehensive performance of modern aircraft, the degree of electrification is getting higher and higher, the con...

Claims

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Application Information

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IPC IPC(8): H01B7/02H01B7/17H01B7/29H01B13/00H01B13/10H01B13/26
Inventor 胡晖杨云飞张兆文冉祥海黄雷郑凯航
Owner GUANGZHOU KAIHENG SPECIAL WIRE & CABLE
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