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Method of dividing batches of re-baked tobacco leaves according to weight

A technology of re-curing tobacco leaves and weight, applied in tobacco, tobacco preparation, application, etc., can solve problems such as process quality, unfavorable process analysis, difficult process quality control, and imperfect monitoring system, so as to eliminate abnormal conditions of production quality and strengthen Effect of process quality control and improvement of overall quality level

Active Publication Date: 2014-01-08
HONGTA TOBACCO GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The monitoring system is imperfect and the flow rate is unstable, which makes it difficult to control the quality of the process and the quality of the finished product fluctuates greatly
The production quality information can only be understood according to the inspection notice issued by the quality inspection room at that time, and the information is single; the overall production quality situation of the day cannot be fully understood until the next day through manual statistics of various quality reports, and the information lags behind. unfavorable

Method used

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  • Method of dividing batches of re-baked tobacco leaves according to weight
  • Method of dividing batches of re-baked tobacco leaves according to weight
  • Method of dividing batches of re-baked tobacco leaves according to weight

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Embodiment Construction

[0018] The data collection system of the present invention firstly collects "intra-batch process raw data" from the beginning of the batch to the end of the batch, and forms "intra-batch process effective data" according to the data elimination rules. The batch quality evaluation index is calculated on the basis of the original data and valid data, and the batch quality report and the inter-batch data analysis report are formed according to the batch definition rules, combined with the offline detection data and process abnormal information. The specific steps are as follows:

[0019] The re-roasting production line is divided into first moistening, second moistening and leaf beating, leaf redrying, and packaging processes. Quality management personnel conduct sampling tests at places equipped with moisture meters and moisture monitoring points, and enter the test results into the data acquisition system. According to the rated production capacity of the production line for one...

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Abstract

The invention discloses a method of dividing batches of re-baked tobacco leaves according to weight. A data acquisition system collects 'original data in an intra-batch process' from the initial batch to the final batch first, and 'effective data in the intra-batch process' are formed according to data removal rules. Batch quality evaluation indexes are calculated on the basis of the original data and the effective data, and a batch quality report and an inter-batch data analysis report are formed in combination with off-line detection data and process exception information. Therefore, operating personnel and quality management personnel can check and monitor process quality conveniently in real time and conduct analysis, adjustment and handling in time. According to the method, on the basis of the dividing of the batches of the re-baked tobacco leaves, process control analysis is introduced to intensify process quality control; the data acquisition system automatically generates an intra-batch quality analysis report and an inter-batch quality analysis report of materials in the same unit about per hour. By means of the method, unusual conditions of production quality can be timely found out, eliminated and improved, as a result, production process control is intensified, the overall quality level of products is increased, and process quality is improved continuously.

Description

technical field [0001] The invention discloses a method for dividing batches of re-cured tobacco leaves according to weight. In the case of continuous mass production of the same grade, according to batch definition rules, the purpose is to form a batch quality evaluation system with unit material as a small unit analysis batch . Background technique [0002] At present, in the domestic tobacco processing industry, the process quality control of the threshing and redrying production industry does not divide into batches, but only artificially stipulates that 12000kg / h is used for continuous feeding production. The monitoring system is imperfect and the flow rate is unstable, which makes it difficult to control the quality of the process and the quality of the finished product fluctuates greatly. The production quality information can only be understood according to the inspection notice issued by the quality inspection room at that time, and the information is single; the o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B3/04A24B3/10
Inventor 谭忠明赵云川夏琼凤宋云波陆俊平周明刘文董润美王欣蔡美红李双虹王学良
Owner HONGTA TOBACCO GRP
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