Fully-automatic rope head welding device

Abstract

The invention relates to the technical field of production of injection molding accessories and discloses a fully-automatic rope head welding device. The fully-automatic rope head welding device comprises a bed body, wherein a micro-control center is arranged in the bed body; a charging shaping mechanism, a delivery mechanism, a welding forming mechanism and an accommodating part are mounted on the bed body sequentially from left to right; a knotting brake part is arranged in the charging shaping mechanism; a starving brake part is arranged between the charging shaping mechanism and the delivery mechanism; the welding forming mechanism consists of a clamping and coiling part, a pre-bending part, a welding cutting part and a pressing part; the clamping and coiling part is mounted on one side of the accommodating part; the pre-bending part is arranged above the material feeding direction; the welding cutting part is arranged on one side of the pre-bending part; the pressing part is arranged between the clamping and coiling part and the accommodating part; the delivery mechanism, the welding forming mechanism and the micro-control center are electrically connected. The fully-automatic rope head welding device realizes fixed-speed, fixed-length and fixed-yield production and has high production efficiency; the products have high standard precision, high safety performance and high yield, energy is saved, the efficiency is high, manpower and material resources are saved, microcomputer fully-automatic control is realized, and continuous production of the products is realized.

Description

technical field [0001] The invention relates to the technical field of injection molding parts production, in particular to a fully automatic rope end welding device which can automatically bend, cut, close and weld rope ends under the control of a microcomputer. Background technique [0002] At present, there are soft wires in the field of injection molding (such as rubber ropes for injection-molded pull tabs, etc.). After melting the end of the rope with an alcohol lamp or an electric soldering iron, knead it manually so that the two ends of the rope are bonded in parallel, and then cooperate with the injection molding machine to produce the desired product. [0003] However, there are the following problems in the above-mentioned wire rod welding and setting process: [0004] 1. In the process of production and processing, it must be handled by one person independently, which requires a lot of manpower, and each worker also needs to consume electricity and burn materials...

AI Technical Summary

Problems solved by technology

[0004] 1. In the process of production and processing, it must be handled by one person independently, which requires a lot of manpower, and each worker also needs to consume electricity and burn materials during the process of processing, which consumes a lot of labor costs and production resources;

[0005] 2. The production process is basically realized by hand, and the mass production per capita is about 5000PCS in 8 hours (PCS means pieces, which means the quantity of a certain product unit, such as a piece, a block, a piece, a piece, a piece, a piece, a strip, a set, a piece, a bed, Only wait for quantifiers) around [under ideal working conditions], the production efficiency is low;

[0006] 3. In the process of production and processing, alcohol lamps or electric soldering irons are used to melt the rope ends, and the contact distance is short. If the operation is improper, it is easy to cause industrial injury accidents, and there are hidden dangers in production safety, such as: when the rope accidentally falls to the ground , when workers have to bend down to pick them up, especially for female employees with long hair, if they are not careful, the hair is easily ignited by alcohol lamps or electric soldering irons, causing personal injury;

[0007] 4. The proficiency and sense of responsibility of the workers directly affect the production capacity and product quality. Due to human factors, defective products remain high, and unskilled and careless workers tend to produce more defective products during the production and processing process, instead of mass production. , instead causing unnecessary waste;

[0008] 5. At present, there are only semi-automatic cutting machines in the market, but there is no corresponding automatic welding equipment to choose from, which is also one of the reasons for limiting production efficiency

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