Rework welding process for T-shaped connector full penetration weld of pivot steel structure of ocean engineering crane

A technology of marine engineering and welding technology, applied in welding equipment, welding equipment, auxiliary welding equipment, etc., to avoid hydrogen-induced cracks, slow down the cooling rate, and prevent the appearance of transverse cracks

Active Publication Date: 2014-03-26
CHIEFNEW NANTONG HEAVY IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

When repairing, heat the welds with transverse cracks, and then remove them by carbon planing. After confirming that all the cracks are cleared, perform preheating, welding and heat preservation according to the previous welding method. After 48 hours, ultrasonic testing finds that very few tiny transverse cracks appear. , and then the number of cracks increases with time, and the generation of transverse cracks is still unavoidable

Method used

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  • Rework welding process for T-shaped connector full penetration weld of pivot steel structure of ocean engineering crane
  • Rework welding process for T-shaped connector full penetration weld of pivot steel structure of ocean engineering crane

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Embodiment Construction

[0015] The invention relates to a repair welding process for full-penetration welds of T-shaped joints of a central steel structure of a marine engineering crane. The bottom plate and side plates of the T-shaped joints of the central steel structure are made of high-strength marine steel plates E36.

[0016] The specific steps are:

[0017] Step S1: Firstly, preheat the horizontal weld at the T-shaped joint between the bottom plate 1 and the side plate 2. The preheating adopts electric heating and attaches an electric heating block from the back of the bottom plate;

[0018] Step S2: After the preheating temperature reaches 110°C, check the defective welds at the T-joints shown by the flaw detection (see figure 2 Central cloud line area 5) Grind and remove the inner and outer sides of the T-joint by carbon arc gouging; cut a length of weld at the butt joint of side plate 2 on the extension path of the problem weld, see figure 2 Middle rectangular dotted line area 6; make th...

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Abstract

The invention relates to rework welding process for a T-shaped connector full penetration weld of a pivot steel structure of an ocean engineering crane. A bottom plate and lateral plates of the pivot steel structure are made of a high strength steel sheet E36 for a ship, the rework welding process is characterized by comprising the following steps of heating the position of a T-shaped connector through an electric heating block at the back of the bottom plate; after a weld joint with a problem is removed, aligning to a lateral plate on an extending path, and cutting weld joints with a length at the position of a lateral plate butt joint connector; ensuring all cracks are removed, conducting heating and welding again, conducting self-cooling after heat insulation for a period of time; ensuring that transverse cracks are thoroughly removed, and completing welding of the several weld joints cut in the position of the lateral plate butt joint connector. The rework welding process for the T-shaped connector full penetration weld of the pivot steel structure of the ocean engineering crane has the advantages that the welding process with reasonable welding sequence avoiding high constraint stress is adopted so as to reduce condensation stress to avoid the transverse cracks, after the weld joint welding is completed, heat insulation processing is continuously conducted by adopting the electric heating block, and the transverse cracks are further avoided.

Description

technical field [0001] The invention relates to a welding process, in particular to a welding process for repairing and repairing a T-shaped joint of a central steel structure of a marine engineering crane. Background technique [0002] With the downturn adjustment of the shipbuilding industry, marine engineering products have started a period of rapid development. The steel used in offshore products generally requires high strength, especially for offshore cranes. The welding of a large number of high-strength steel plates, especially ultra-thick plates, has high requirements on the welding process, and welding defects, especially cold cracks, will occur if there is a slight negligence. Generally, the higher the grade of high-strength steel, the greater its susceptibility to cold cracks [1] . And in cold cracks, delayed transverse cracks are generally less than longitudinal cracks, but because of their concealment, the damage caused is greater. [0003] For example, dur...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K31/02B23K37/00
CPCB23K31/02B23K37/00
Inventor 施洪慧张盛华石太琴
Owner CHIEFNEW NANTONG HEAVY IND
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