Laser cladding repair process for gears with improved hardness and wear resistance
A laser repair and laser cladding technology, which is applied in metal material coating process, coating and other directions, can solve the problems of high overall temperature of gears, high laser output power, high preheating temperature, etc., and achieve optimal overlap and uniform structure Good performance and high fusion rate
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[0022] The specific steps of the laser repairing process of the gear of the present embodiment are as follows:
[0023] A. The surface of the gear to be repaired is treated, and the failure analysis of the gear is carried out.
[0024] Remove dust, oil, rust, etc. on the gear; check the size of each part of the gear, determine the failure part and its wear amount, and check whether the gear is deformed; remove 0.5mm of the fatigue layer of the gear failure part by grinding, and clean it.
[0025] B. Preheat the gear as a whole, and the overall preheating temperature is 100 °C, and at the same time, perform partial preheating on the part to be repaired of the gear, and the local preheating temperature is 200 °C.
[0026] C. According to the failure analysis results of the gears, optimize the process parameters, carry out layer-by-layer laser cladding, and start the laser cladding from the lowest point in the tooth slot. The thickness of each cladding layer is 0.4mm, and the nex...
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