High temperature resistant and anti-abrasion remelting nickel-based composite material coating for waste incinerator grate sheets and preparation method thereof
A technology for waste incinerators and composite materials, which is applied in the field of high temperature resistant, anti-abrasion, remelting nickel-based composite material coatings and their preparation, and can solve problems affecting the long-term stable use of incinerators, short service life of grate sheets, and extended service cycles, etc. problem, to achieve the effect of excellent wettability, high temperature resistance and anti-abrasion performance, and excellent spray welding performance.
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[0040] The second aspect of the present invention provides a method for preparing a high-temperature-resistant, abrasion-resistant and remelting nickel-based composite material coating for a grate sheet of a waste incinerator as described in the first aspect of the present invention, comprising:
[0041] In step A, the nano-thermite powder is mixed with water glass and uniformly press-coated on the surface of the grate sheet of the waste incinerator, so that the thickness of the nano-thermite prefabricated coating is 0.5-1mm. The surface obtains nano-thermite prefabricated coating;
[0042] In step B, the flame spray gun is driven by a manipulator, and the nickel-based self-fluxing alloy powder materials such as Ni60A are sprayed along the surface contour of the grate sheet of the garbage incinerator, and the molten droplets (generated by spraying) ignite the surface of the grate sheet of the garbage incinerator to form a prefabricated coating The nano-thermite can cause a sel...
Embodiment 1
[0066] (1) 50 nanometer aluminum powder, 50 nanometer iron tetroxide according to the chemical formula 8Al+3Fe 3 O 4 =4Al 2 O 3 +9Fe preparation, in the ball mill, add organic solvent (ethanol) and mix for 8 hours, then mix into water glass according to the dosage ratio of nano thermite powder and water glass to 20:1, and mix well to obtain nano thermite Powder and water glass mixture;
[0067] (2) Evenly press-coat the nano-thermite powder and water glass mixture on the surface of the grate sheet of the waste incinerator, with a thickness of about 0.5-1 mm;
[0068] (3) After drying, use the manipulator to drive the flame spray gun to spray Ni60A self-fluxing alloy powder evenly along the surface contour of the grate sheet of the garbage incinerator, and the molten droplets ignite the nano-thermite pre-coated on the surface of the grate sheet of the garbage incinerator, so that the It undergoes a high exothermic reaction, instantly melting the surface of the base body of ...
Embodiment 2
[0073] (1) 50 nanometer aluminum powder, 50 nanometer iron tetroxide according to the chemical formula 8Al+3Fe 3 O 4 =4Al 2 O 3 +9Fe preparation, in a ball mill, add organic solvent (ethanol) and mix for 8 hours, then mix into water glass according to the dosage ratio of nano thermite powder and water glass to 20:1, and mix well to obtain nano thermite Powder and water glass mixture;
[0074] (2) Press-coat the nano-thermite powder and water glass mixture evenly on the surface of the grate sheet of the waste incinerator, with a thickness of about 0.8 mm;
[0075] (3) After drying, use the manipulator to drive the flame spray gun to spray Ni60A self-fluxing alloy powder evenly along the surface contour of the grate sheet of the garbage incinerator, and the molten droplets ignite the nano-thermite pre-coated on the surface of the grate sheet of the garbage incinerator, so that the It undergoes a high exothermic reaction, instantly melting the surface of the base body of the ...
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