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A superabrasive grinding wheel for machining heterogeneous metal components

A technology of superabrasives and heterogeneous metals, applied in the direction of abrasives, bonded grinding wheels, metal processing equipment, etc., can solve problems such as inability to process at the same time, achieve the effects of improving production efficiency, reducing the number of dressing times, and eliminating the phenomenon of workpiece burns

Inactive Publication Date: 2016-01-20
江苏赛扬精工科技有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The purpose of the present invention is to provide a superabrasive grinding wheel for processing heterogeneous metal components, which can process metal bars containing two different materials at the same time, thereby solving the problem that one grinding wheel cannot process two metal components at the same time problems, improve production efficiency, extend the dressing gap of the grinding wheel, and reduce the occurrence of burns, clogging, and immobility of the grinding wheel during grinding

Method used

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  • A superabrasive grinding wheel for machining heterogeneous metal components
  • A superabrasive grinding wheel for machining heterogeneous metal components

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Embodiment one: see attached figure 1 As shown, the method for preparing a superabrasive grinding wheel for processing heterogeneous metal components includes: mixing materials, loading molds, hot pressing, sintering and hardening, and then processing the hardened grinding wheel molded body to the shape and size required by the drawing, according to the super abrasive Hard grinding wheels are put into storage after passing the national standard inspection.

[0042] (1) Mixing: Weigh 20 parts of polyimide resin powder, 60 parts of copper powder, 5 parts of graphite powder and 15 parts of zinc oxide according to the weight ratio, pre-mix by hand, pass through a 60# sieve, and then put Mix mechanically in a ball mill. A drum made of ceramic material is selected, the ball-to-material ratio is 2:1, the rotating speed of the drum is 60 rpm, and the mixing time is set to 5 hours. After the mixing is completed, pass through the 200# sieve to obtain the binder; according to t...

Embodiment 2

[0045] Embodiment two: the technology of preparing emery wheel is identical with embodiment one, specifically:

[0046] (1) Mixing: Weigh according to the weight ratio: 30 parts of polyimide resin powder, 55 parts of copper powder, 5 parts of graphite powder, 10 parts of zinc oxide, pre-mixed by hand, passed through a 60# sieve, and then put into Mix mechanically in a ball mill. A drum made of ceramic material is selected, the ball-to-material ratio is 2:1, the rotating speed of the drum is 60 rpm, and the mixing time is set to 5 hours. After the mixing is completed, pass through a 200# sieve to obtain the binder; according to the density of the binder and the volume of the grinding wheel, mix 70 parts of the binder and 30 parts of diamond, mix 70 parts of the binder and 30 parts of cubic boron nitride (CBN) , cross 120# screen cloth respectively, obtain diamond forming material, CBN forming material; The surfaces of described diamond and CBN are nickel-plated;

[0047] (2) ...

Embodiment 3

[0049] Embodiment three: the technology of preparing emery wheel is identical with embodiment one, specifically:

[0050] (1) Mixing: Weigh according to weight ratio: 50 parts of polyimide resin powder, 40 parts of copper powder, 6 parts of graphite powder, 5 parts of zinc oxide, pre-mixed by hand, passed through a 60# sieve, and then put into Mix mechanically in a ball mill. A drum made of ceramic material is selected, the ball-to-material ratio is 2:1, the rotating speed of the drum is 60 rpm, and the mixing time is set to 5 hours. After the mixing is completed, pass through the 200# sieve to obtain the binder; according to the density of the binder and the volume of the grinding wheel, mix 80 parts of the binder and 20 parts of diamond, mix 80 parts of the binder and 20 parts of cubic boron nitride (CBN) , cross 200# sieve respectively to obtain diamond molding material and CBN molding material; the surfaces of the diamond and CBN are all nickel-plated.

[0051] (2) Mold ...

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Abstract

The invention discloses a super-abrasive grinding wheel used for machining a heterogeneous metal component. The super-abrasive grinding wheel is composed of a base body and a ring-shaped grinding layer, wherein along the axial direction of the base body, the ring-shaped grinding layer consist of a first ring-shaped grinding layer, a second ring-shaped grinding layer and graphite paper; the graphite paper is arranged between the first ring-shaped grinding layer and the second ring-shaped grinding layer; each of the first ring-shaped grinding layer and the second ring-shaped grinding layer is formed by combining an abrasive material with resin; the abrasive material contained in the first ring-shaped grinding layer is different from that contained in the second ring-shaped grinding layer. Compared with the conventional grinding wheel, the grinding wheel disclosed by the invention has the advantages that the production efficiency is improved, grinding wheel trimming time is prolonged, self-sharpening performance of the grinding wheel is improved, a workpiece burning phenomenon of the grinding wheel caused by blockage is eliminated, shape keeping ability of the grinding wheel is improved, and trimming times of the grinding wheel in a workpiece machining process is reduced; and moreover, component machining precision is ensured, and the shape of the grinding wheel can be adjusted according to the shape of a machined object, and therefore, the super-abrasive grinding wheel is suitable for industrial production.

Description

technical field [0001] The invention belongs to the field of superabrasive grinding wheels, in particular to a superabrasive grinding wheel used for processing heterogeneous metal components, which can simultaneously process welding bars containing two kinds of metals. Background technique [0002] Grinding wheel is the main tool for grinding, which is a porous object composed of abrasive and bonding agent. Resin grinding wheel is a grinding wheel whose binder is resin. It has the advantages of small grinding force, low grinding temperature, good self-sharpening, and high grinding efficiency. It is widely used in the grinding of hard and brittle materials such as cemented carbide, ceramics, and glass. Processing. With different abrasives, the characteristics of grinding wheels vary greatly, and often a kind of abrasive grinding wheel has a specific processing object. [0003] For example, in the traditional process, diamond grinding wheels are mainly used for processing ha...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24D3/28B24D5/14
Inventor 王健涂俊群叶安定
Owner 江苏赛扬精工科技有限责任公司
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