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Maintaining method of dry fibers at roots of glass fiber reinforced plastic blades

A technology of blade root and glass fiber cloth, which is applied in the field of maintenance of fiberglass blade root dry fiber, can solve problems such as unreasonable design and maintenance scheme, unclear blade force structure, and blade root fracture, so as to save processing time and reduce scrap rate, increase the strength of the effect

Inactive Publication Date: 2014-06-11
HEILONGJIANG TIANHUA WIND POWER EQUIP MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] At present, many domestic blade manufacturers are not clear about the stress structure of the blade, and believe that the root of the blade is the most important part and cannot be repaired. Therefore, when dry fibers appear at the root of the blade, they are often scrapped, causing major losses.
In addition, some manufacturers do not design the maintenance plan reasonably, and blindly carry out the maintenance of the dry fiber at the root, which greatly increases the risk of blade root fracture during the operation of the blade.

Method used

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  • Maintaining method of dry fibers at roots of glass fiber reinforced plastic blades
  • Maintaining method of dry fibers at roots of glass fiber reinforced plastic blades
  • Maintaining method of dry fibers at roots of glass fiber reinforced plastic blades

Examples

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Effect test

Embodiment 1

[0043]A maintenance method for dry fiber at the root of a fiberglass blade, characterized in that: the method includes ten steps, the first step is to inspect the dry fiber at the root of the blade, the second step is to polish the dry fiber at the root, the third step is to reinforce the inside of the root ring, and the second step is to The fourth step is to polish the dry fiber of the leaf root, the fifth step is to repair the fiberglass cloth of the leaf root, the sixth step is to lay the vacuum auxiliary material for the dry fiber repair of the leaf root, the seventh step is to repair the vacuum guide of the dry fiber of the leaf root, the eighth step The first step is to repair and pre-cure the dry fiber of the blade root, the ninth step is to remove the mold after repairing the dry fiber of the blade root, and the tenth step is to cure after repairing the dry fiber of the blade root.

Embodiment 2

[0045] The maintenance method of the dry fiber at the root of the FRP blade described in embodiment 1 is characterized in that: the first step of inspecting the dry fiber at the root of the blade is to investigate the area and the number of layers of the dry fiber at the root of the blade; the second step is to polish The root dry fiber is to further accurately survey the number of dry fiber layers to provide data support for the formulation of maintenance plans; the third step of the internal reinforcement of the blade root ring is to repair the root of the blade if the number of dry fiber layers exceeds 44 layers. The inner side is reinforced to increase the strength of the blade root and reduce the risk of root fracture.

Embodiment 3

[0047] The maintenance method of the dry fiber at the root of the glass fiber reinforced plastic blade described in embodiment 1 is characterized in that: the fourth step of blade root dry fiber staggered grinding and staggered grinding is to make each layer of glass fiber layer misplaced to form a ladder shape, After the grinding is completed, count the layers of dry fibers to better increase the shear strength and bonding strength of the repair interface; the fifth step of blade root dry fiber repair fiberglass cloth laying is based on the steps of staggered grinding It is the basic principle of FRP maintenance to lay glass fiber cloth in dislocation layers. The cloth layer to be repaired is equal to the design layer of the defect. In addition, in order to better improve the repair strength, lay 1-5 more layers of glass cloth according to the actual situation. The position of the blade root bolt hole cannot be vertically staggered. Layers can only be horizontally staggered; ...

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Abstract

The invention discloses a maintaining method of dry fibers at roots of glass fiber reinforced plastic blades. The dry fibers belong to a major quality defect easily generated when glass fiber reinforced plastic blades are formed, and can seriously impact the intensity of the glass fiber reinforced plastic blades. The maintaining method of the dry fibers at roots of the glass fiber reinforced plastic blades comprises the following ten steps: step 1, detecting the dry fibers at the roots of the blades; step 2, grinding the dry fibers at the roots; step 3, reinforcing and strengthening the annular inner parts of the blade roots; step 4, staggering and grinding the dry fibers at the blade roots; step 5, trimming the dry fibers at the blade roots and laying glass fiber cloth; step 6, trimming the dry fibers at the blade roots and carrying out vacuum laying by auxiliary materials; step 7, trimming the dry fibers at the blade roots and carrying out vacuum guide injection; step 8, trimming and precuring the dry fibers at the blade roots; step 9, trimming the dry fibers at the blade roots and uncovering a mold; and step 10, trimming the dry fibers at the blade roots and post curing. The maintaining method provided by the invention is suitable for maintaining the dry fibers at the roots of the glass fiber reinforced plastic blades.

Description

technical field [0001] The invention relates to a maintenance method for dry fibers at the root of a glass fiber reinforced plastic blade. Background technique [0002] Dry fiber is a major quality defect that is prone to occur in FRP blades during molding, which will greatly affect the strength of FRP blades. The root of the blade is the most complex area where the load is the largest on the entire blade. Therefore, dry fiber defects that occur at the root of the blade are often fatal. If the maintenance is not good, the blade is likely to be scrapped. [0003] The impeller is one of the most critical components in the wind turbine, and a single component accounts for about 22% of the total cost of the wind turbine. The fiberglass blade is the most important part of the impeller. Wind generators mainly rely on the blades to absorb wind energy, and drive the generator to rotate through the transmission shaft, thereby converting wind energy into electrical energy. The perf...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/34B29C70/54
CPCB29C70/342B29C70/54
Inventor 朱礼涛余攀王盖
Owner HEILONGJIANG TIANHUA WIND POWER EQUIP MFG
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