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Iron nitride based magnetic powder and magnet using the same

An iron nitride-based, magnetic technology, applied in the field of magnetic powder, can solve problems such as difficult chemical synthesis and difficult magnetic materials

Active Publication Date: 2014-12-24
TDK CORPARATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it is extremely difficult to chemically synthesize such a compound as a powder isolated from what is known as a quasi-stable compound
[0003] In addition, in Patent Document 1 or Patent Document 2, it is described that metallic iron powder is first produced, and the obtained metallic iron powder is subjected to nitriding treatment to obtain Fe 16 N 2 , but the obtained coercive force value is low for practical use, so it is difficult to say that it is suitable as a magnetic material

Method used

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  • Iron nitride based magnetic powder and magnet using the same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051]

[0052] Use ferrous sulfate, ferric chloride and sodium hydroxide to make a specific surface area of ​​115m 2 / g of iron oxide 1. In the same way, the specific surface area is 187m 2 / g of iron oxide 2. The obtained two types of iron oxides were mixed in the state of a dispersion liquid and stirred at room temperature for 2 hours. Afterwards, leave to stand for several hours to remove the supernatant. Next, 200 ml of pure water was added to 1 g of the obtained sample, and the supernatant was removed, and the above operation was repeated 7 times. Drying was performed in a vacuum dryer at 85° C., and pulverization was performed using a mortar and pestle.

[0053]

[0054] 5 g of the powder obtained above was put into an ash jar (50 mm×30 mm×10 mm deep) for ash content measurement and left still in a heat treatment furnace. After filling the furnace with nitrogen, the temperature was raised to 250° C. at a rate of 5° C. / min while flowing hydrogen at a flow rate o...

Embodiment 2

[0056] Iron oxide 1 and iron oxide 2 as raw materials were produced in the same manner as in Example 1. Thereafter, pure water equivalent to 50 ml was added with respect to 1 g of the sample, and an aqueous sodium orthosilicate solution was added so that Si became 1.0% by mass while stirring. 200 mL of pure water was added to 1 g of the obtained sample again, left still for several hours, and washed by removing the supernatant. Next, it was dried in a vacuum dryer at 85°C, and pulverized using a mortar and pestle. The Si content of the obtained sample was 1.0% by mass.

[0057] Next, reduction treatment and nitriding treatment are performed. Samples were prepared under the same conditions as in Example 1 except that the reduction treatment was carried out at 300° C. for 24 hours and the nitriding treatment was carried out at 150° C. for 9 hours.

[0058] As for Examples 3 to 14 and Comparative Examples 1 to 10, except for the specific surface area and Si content of iron oxide...

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Abstract

The present invention provides an iron nitride based magnetic powder which comprises the Fe16N2 phases and the Fe4N phases. The iron nitride based magnetic powder of the present invention is obtained by subjecting the iron oxide or the starting material to an reduction treatment and a nitriding treatment, wherein the starting material is obtained by covering the surfaces of the iron oxide particles by a Si-based compound as required. The iron nitride based magnetic powder consists of 70 at % or more and 95 at or less of the phases of Fe16N2. compound and 5 at % or more and 30 at % or less of the phases of Fe4N compound in terms of Fe as measured by the Mossbauer spectra.

Description

technical field [0001] The present invention relates to containing Fe 16 N 2 compound phase and Fe 4 Magnetic powder with N compound phase and high coercive force. In addition, the present invention provides a magnet using the magnetic powder. Background technique [0002] Fe-N compounds, especially Fe 16 N 2 It has attracted attention as one of the materials exhibiting a larger saturation magnetization than Fe. It is well known that Fe 16 N 2 The phase is a quasi-stable compound formed by annealing a martensite phase obtained by rapidly cooling nitrogen-containing austenite (austenite) for a long time. However, it is extremely difficult to chemically synthesize such compounds as so-called metastable compounds as powders from which they have been isolated. [0003] In addition, in Patent Document 1 or Patent Document 2, it is described that metallic iron powder is first produced, and the obtained metallic iron powder is subjected to nitriding treatment to obtain Fe ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/047H01F1/06H01F7/02
CPCC01P2006/12C01P2006/42C01P2006/80H01F1/047H01F1/11Y10T428/2982C01B21/0622
Inventor 横田洋隆细野雅和增泽清幸
Owner TDK CORPARATION