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Degradable environment-friendly flocculus material and preparation method thereof

An environmentally friendly, wadding technology, applied in textiles, papermaking, non-woven fabrics, etc., can solve problems such as unseen and unsuitable fillers, and achieve the effect of protecting the environment

Inactive Publication Date: 2015-01-07
李晔 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Although the above-mentioned CN101509175B can realize the technical effects summarized in paragraphs 0033 to 0038 of its description, objectively there are the following shortcomings: First, the thickness and linear density data provided by the patent’s embodiments 1 to 7 show that its gram weight is 200g / m 2 , The thickness is about 4.4 mm, so it has good environmental protection and warmth retention compared with needle-punched non-woven fabrics or felts, but it is not suitable for use as fillers (fillers) for bedding and winter clothes, because the flocs in the bedding In the case of the same material and the same gram weight, its thickness is proportional to the warmth retention property. The winter quilt wadding weight of the pure fiber quilt currently used in the family is 400g / m 2 Left and right, thickness 40-50㎜, spring and autumn quilt weight 200g / m 2 , thickness 25-30mm, summer quilt (air conditioner quilt) weight 100-150g / m 2 , thickness of 15-20mm, so CN101509175B belongs to the category of felt cloth; secondly, from the point of view of form, the three raw materials given in this patent have some inspiration for obtaining flake materials, but this is not the case in reality, because if you want to use them Forming flake materials, there are at least the following technical factors that need to be explored in depth: first, it is necessary to determine the relationship between the content of kapok fiber and its warmth retention, and then determine the different proportions and weights in different seasons; the second is to use Reasonable processing technology can make the flake fluffy to the maximum extent and can make polylactic acid fiber and kapok fiber have sufficient hot-melt bonding, so that the surface single fiber is not easy to fall off; the third is to reduce processing energy consumption and processing cost, as known in the industry , the tensile strength of needle-punched non-woven fabrics is much greater than that of flakes. CN101509175B uses three kinds of fibers to go through acupuncture, and its tensile strength has significantly exceeded the strength requirements of flakes. Stiffer, it forms a felt board, wasting energy and increasing costs
[0007] The applicant has done extensive literature search, but all do not find in the patent disclosed so far and non-patent literature such as paper, the mixed fiber that polylactic acid fiber is mixed with kapok fiber is directly used as the wadding material that clothes are filled For this reason, the applicant has made persistent and beneficial explorations, and finally formed the technical scheme to be introduced below

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Degradable environment-friendly flocculus material and preparation method thereof

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Experimental program
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Effect test

Embodiment 1

[0025] A) fiber raw material selection, by weight percentage (i.e. by mass %, hereinafter the same): kapok fiber 80%, polylactic acid hollow fiber 12% and polylactic acid sheath-core fiber 8%, obtain fiber raw material, wherein: kapok fiber The average length is 8mm, the diameter is 45μm, the wall thickness is 1μm, the hollowness is 85%, and the single fiber density is 0.29g / ㎝ 3, The linear density of the polylactic acid hollow fiber is 10D, the length is 38mm, and the melting point is 160°C; the linear density of the polylactic acid sheath-core fiber is 1.5D, the length is 38mm, the melting point of the skin layer is 100°C, and the melting point of the core layer is 160°C ;

[0026] B) into a web, first the fiber raw materials obtained by step A) are mixed with a cotton mixer and opened with an opener, and then carded into a web with a carding machine to obtain a grammage of 400g / m 2 Fiber cotton net;

[0027] C) Melting and bonding, introducing the fiber cotton web obtaine...

Embodiment 2

[0029] A) fiber raw material selection, take by weight percentage: kapok fiber 60%, polylactic acid hollow fiber 20% and polylactic acid sheath-core fiber 20%, obtain fiber raw material, wherein: the average length of kapok fiber is 12 mm, and diameter is 20 μ m, The wall thickness is 0.5μm, the hollowness is 87%, and the single fiber density is 0.29g / ㎝ 3 , The linear density of the polylactic acid hollow fiber is 6D, the length is 50mm, and the melting point is 165°C; the linear density of the polylactic acid sheath-core fiber is 1.7D, the length is 50mm, the melting point of the skin layer is 120°C, and the melting point of the core layer is 165°C ;

[0030] B) into a net, the fiber raw material obtained by step A) is mixed with a cotton mixer and opened with an opener, and then combed into a net with an air-laid machine to obtain a grammage of 300g / m 2 Fiber cotton net;

[0031] C) Melting and bonding, introducing the fiber cotton web obtained in step B) into an oven, the...

Embodiment 3

[0033] A) fiber raw material selection, get by weight percentage: kapok fiber 56%, polylactic acid hollow fiber 30% and polylactic acid sheath-core fiber 14%, obtain fiber raw material, wherein: the average length of kapok fiber is 16 mm, and diameter is 40 μ m, The wall thickness is 2μm, the hollowness is 83%, and the single fiber density is 0.29g / ㎝ 3 , the linear density of the polylactic acid hollow fiber is 4D, the length is 64mm, and the melting point is 168°C; the linear density of the polylactic acid sheath-core fiber is 1.8D, the length is 64mm, the melting point of the skin layer is 125°C, and the melting point of the core layer is 168°C ;

[0034] B) into a net, the fiber raw material obtained by step A) is mixed with a cotton mixer and opened with an opener, and then combed into a net with a carding machine to obtain a grammage of 200g / m 2 Fiber cotton net;

[0035] C) Melting and bonding, introducing the fiber cotton web obtained in step B) into an oven, the fibe...

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Abstract

The invention relates to a degradable environment-friendly flocculus material and a preparation method thereof and belongs to the technical field of bedding and clothing filling materials. The degradable environment-friendly flocculus material comprises, by weight, 40-80% of kapok fibers, 12-36% of hollow polylactic acid fibers and 8-24% of polylactic acid sheath core fibers, and is characterized in that the linear density, the length and the melting point of the hollow polylactic acid fibers are 4-10D, 38-76mm and 160-170 DEG C respectively; the linear density, the length, the sheath melting point and the core melting point of the polylactic acid sheath core fibers are 1.5-2D, 38-76mm, 100-135 DEG C and 160-170 DEG C respectively. Reasonable equilibrium points are found out in the aspects such as stereostructure stability, strength, filling power, breathability, breathability warmth, elastic recovery rate, economic rationality and unit weight; since the three raw materials are beneficial and harmless to human health, green and environment friendly and completely degradable and can be embedded or used as compost directly after being discarded, so that the environment is protected beneficially.

Description

technical field [0001] The invention belongs to the technical field of clothing filling materials, in particular relates to a degradable and environment-friendly flake material, and also relates to a preparation method thereof. Background technique [0002] The wadding material obtained by mixing kapok fiber with chemical fiber can be used for filling such as bedding and winter clothes, and has good light weight, warmth retention and resilience, so it is favored by the industry. The typical literature disclosure of this type of flake material is as "a kind of manufacturing method of kapok batting" recommended by the Chinese invention patent authorization announcement number CN100383307C. The raw materials used in this patent scheme are: 25-90% natural kapok fiber, 5-40 % of low-melting fiber and 1-70% of chemical fiber; another example is "Kapok flakes and its production method" provided by Chinese invention patent application publication number CN101177844A, the raw materia...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H1/4382D04H1/541D04H1/732D04H1/72
CPCD04H1/4382D04H1/541D04H1/72D04H1/732
Inventor 李晔杨国荣
Owner 李晔
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