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Planar tempered vacuum glass microwave-welded by using metal solder and edge-sealed by using bar frames and groove

A technology of vacuum glass and metal solder, which is applied in the field of vacuum glass processing and manufacturing, can solve the problems of unbearable, difficult and difficult automatic production for users, so as to eliminate the influence of flatness, improve the pass rate and life, and good heat insulation and the effect of sound insulation performance

Inactive Publication Date: 2015-01-21
戴长虹
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although vacuum glass is one of the best energy-saving products, it has not been popularized and applied on a large scale for more than ten years. There are three reasons: first, the existing vacuum glass production process is complicated and the production cost is high, which leads to high market prices and users It is unbearable; second, it is difficult to mechanize and automate production, the production capacity is low, and it is difficult to meet the requirements of users for timely supply; third, it is impossible to produce tempered vacuum glass, which greatly limits the application range of vacuum glass
[0004] In a series of vacuum glass patents filed by the applicant of the present invention in March and October 2012, the main disadvantages of the existing vacuum glass edge sealing process were overcome by setting the edge sealing strip frame at the welding place around the glass, and proposed The production method of tempered vacuum glass has been proposed, but its disadvantage is that it is difficult to achieve the required height of the edge banding frame made of tempered glass ink. The first reason is that the glass does not absorb moisture, so it is difficult to make a higher edge banding The second is that when the glass is tempered, the edge banding frame is melted at high temperature, and its height is further reduced

Method used

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  • Planar tempered vacuum glass microwave-welded by using metal solder and edge-sealed by using bar frames and groove
  • Planar tempered vacuum glass microwave-welded by using metal solder and edge-sealed by using bar frames and groove

Examples

Experimental program
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Effect test

Embodiment 1

[0046] Example 1: see figure 1 , Tempered vacuum glass consists of two upper and lower tempered glass or semi-tempered glass, one of which is low-e glass. The production method is as follows: First, cut a piece of flat glass and a piece of low-e For glass, an edge sealing groove is opened at the peripheral welding of the lower glass, edge grinding, chamfering, film removal, cleaning and drying are carried out, and the tempered glass ink is made into edge banding frame by screen printing on the two glasses, and Toughened glass is printed between the two edge-banding frames of the upper glass and the two edge-banding frames of the lower glass. Silver paste is used as a transition layer. The upper glass has one edge-banding frame and the lower glass has two edge-banding frames. The size of the upper glass edge banding frame is between the two edge banding frames of the lower glass. After the upper and lower glass are combined, the edge banding frame of the upper glass can be fitted...

Embodiment 2

[0047] Example 2: see figure 2 , The upper and lower glasses of the double vacuum layer tempered vacuum glass are tempered glass or semi-tempered glass, and the middle glass is low-e glass. The production method is as follows: First, cut two pieces of flat glass and the required size according to the shape and size of the vacuum glass made A piece of low-e glass, an edge-sealing groove is opened at the periphery of the upper surface of the middle glass and the lower glass, edging, chamfering, film removal, cleaning, drying, and printing technology on the joint surface of the three glass The tempered glass ink containing silver powder and aluminum powder is printed into the edge banding frame, and supports are printed on the upper and lower glass at the same time. The upper glass has an edge banding frame, and the upper surface of the middle glass has two edge banding frames. There is an edge banding frame on the surface and two edge banding frames on the lower glass. The size ...

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Abstract

The invention relates to a planar tempered vacuum glass which is microwave-welded by using a metal solder and which is edge-sealed by using bar frames and a groove. The glass is characterized in that upper glass and lower glass are planar tempered glass. An edge-sealing bar frame is provided on the periphery of the upper glass; an edge-sealing bar frame and an edge-sealing groove are provided on the periphery of the lower glass; the peripheries of the upper glass and the lower glass are welded together by using a metal solder, such that a sealed vacuum layer is formed. One or two layers of supporters are provided in the vacuum layer. The edge-sealing bar frames and the supporters are composed of tempered glass ink and a high-polymer. The high-polymer is first prepared into a pre-polymer; when the glass is tempered, the pre-polymer is prepared on the tempered glass ink; and the pre-polymer is cured into elastomer under room temperature or high temperature. The pre-polymer or the elastomer can be automatically adapted to the changes of vacuum layer height. Volatile gases in the elastomer can be eliminated under high temperature and high vacuum. The method provided by the invention is suitable for mechanized and automated productions. With the method, mass production of tempered vacuum glass with high performance and low cost can be realized.

Description

Technical field [0001] The invention relates to the processing and manufacturing of vacuum glass, in particular to a manufacturing method of tempered vacuum glass and its products. Background technique [0002] Vacuum glass is a new type of energy-saving and environmentally-friendly products, which can be widely used in buildings, doors and windows of vehicles and ships, glass curtain walls, solar products, agricultural greenhouses, refrigerators, refrigerators and other industrial and agricultural fields and residents’ daily necessities. It is excellent Heat insulation, sound insulation and decoration materials. [0003] Although vacuum glass is one of the best energy-saving products, it has not been promoted and applied on a large scale for more than ten years. There are three reasons: First, the existing vacuum glass production process is complicated and the production cost is high, resulting in high market prices. It is difficult to bear; second, it is difficult to mechanize a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C27/08
CPCC03C27/08
Inventor 戴长虹
Owner 戴长虹
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