Plasma and dual TIG (tungsten inert gas) composite welding device and method of medium plate

A plasma welding and welding device technology, applied in welding equipment, metal processing equipment, manufacturing tools, etc., can solve the problems of high requirements on the gap and misalignment of the group, poor adaptability of the welding process, welding wire spatter, etc. Welding efficiency, solving difficult to ensure quality, reducing the effect of interaction force

Active Publication Date: 2015-01-28
TANGSHAN KAIYUAN WELDING AUTOMATION TECH INST
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Problems solved by technology

There are two shortcomings in this method: one is the high requirements for the gap and misalignment of the assembly; the other is the poor adaptability of the welding process
Although this method can increase the deposition rate, the disadvantage is that the hot wire must be in contact with the base metal to form a conductive circuit, otherwise, welding wire spatter will occur, slag inclusion is easy, and the quality of the weld will be affected.
[0006] The above three methods all have deficiencies that are difficult t

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  • Plasma and dual TIG (tungsten inert gas) composite welding device and method of medium plate
  • Plasma and dual TIG (tungsten inert gas) composite welding device and method of medium plate
  • Plasma and dual TIG (tungsten inert gas) composite welding device and method of medium plate

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Embodiment Construction

[0029] The present invention is a plasma and double TIG combined welding device and method for medium and thick plates. Efficiency, ensure welding quality.

[0030] The combined plasma and double TIG welding device of the present invention includes a plasma welder 1, a plasma cooling device 2, a plasma controller 3, a welding head 10, a plasma torch 6, a weld alignment mechanism 8, a plasma arc length adjustment mechanism 9, a Wire wheel 12, welding wire reel 13, double TIG arc length adjustment mechanism 14, double TIG position and angle adjustment device 17, first TIG welding torch 15, second TIG welding torch 16, wire feeding mechanism 18, double TIG welding drag cover 19, double TIG welding torch swing mechanism 11, ion gas 20, shielding gas 21, plasma tow shield shield gas 22, first TIG torch shield gas 23, second TIG torch shield gas 24, double TIG tow shield shield gas 25, PLC control device 26, The second TIG welding cooling water tank 27 , the second TIG welding mach...

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Abstract

The invention provides a plasma and dual TIG (tungsten inert gas) composite welding device and method of a medium plate, and belongs to the technical field of plasma and TIG welding equipment and method. The device and the method are used for improving the efficiency and welding quality of plasma and TIG welding of the medium plate. The technical scheme is that two TIG welding machines are combined with a plasma welding machine; cooperative control parameters of dual TIG welding are adjusted by a programmable logic controller (PLC), a Linux embedded controller, a CAN bus and an ARM executor so as to realize the cooperative control requirements. According to the device and the method, the plasma and TIG composite welding advantages are fully exerted; the problems that the plasma welding efficiency of the medium plate is low and the quality is difficult to guarantee in the prior art can be solved; the device and the method are innovation of a plasma and TIG composition welding technology. The plasma welding efficiency of the medium plate is effectively improved; the welding quality is guaranteed; the production development requirements can be met; the device and the method have obvious economic effect.

Description

technical field [0001] The invention relates to a combined plasma and TIG welding device and method for medium-thick plates, belonging to the technical field of plasma and TIG welding equipment and methods. Background technique [0002] At present, in the use of plasma welding or its combined welding methods, there are mainly the following three welding methods. [0003] 1. Plasma filler wire welding method. There are two disadvantages in adopting this method: one is the high requirement for the clearance and misalignment of the assembly; the other is the poor adaptability of the welding process. [0004] 2. Plasma and TIG welding methods. TIG welding is the abbreviation of tungsten inert gas shielded welding. Although the good coverage ability of TIG welding method can be used by this method, due to the limitation of TIG welding speed, it is difficult to weld simultaneously with plasma during high-speed plasma welding. At present, manufacturers usually use plasma botto...

Claims

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Application Information

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IPC IPC(8): B23K28/02
CPCB23K28/02
Inventor 柳铮闫兴贵瞿怀宇陆晓来
Owner TANGSHAN KAIYUAN WELDING AUTOMATION TECH INST
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