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Preparation method of shell with long and thin blades of investment casting aero-engine

A technology of aero-engine and investment casting, which is applied in the direction of casting molding equipment, molds, mold components, etc., and can solve the problems of failing to achieve grain refinement and not paying attention to grain refinement

Active Publication Date: 2015-02-18
SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The length of the traditional low-pressure turbine working blade is about 100mm, the chord is about 60-70mm, the maximum thickness of the blade body is 5-6mm, and the thickness of the intake and exhaust edges is about 2-3mm. Usually, it is a blade with a margin, such as investment casting with a margin The traditional shell preparation method of the blade does not pay attention to the grain refinement problem. The thin and slender low-pressure turbine working blade adopts this traditional shell preparation method, and there are point-shaped metallurgical defects on the surface of the blade, which cannot meet the technical requirements for grain refinement.

Method used

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Embodiment

[0022] This embodiment adopts the method of the present invention to prepare the mold shell used for investment casting the thin and slender blade of a certain type of machine engine, and its steps are:

[0023] (1) Mix 8% cobalt oxide powder and 92% fused white corundum uniformly according to the weight ratio, roast at 1350° C., and grind it into powder after cooling down to room temperature to obtain an inoculant;

[0024] (2) Use corundum powder, silica sol containing 28% of silicon dioxide, the inoculant of step (1) and 100﹟, 60﹟ and 25﹟ corundum sand as raw materials, and make the shell according to the following method:

[0025] Shell layer 1:

[0026] Mix 90% inoculant and 10% corundum powder according to the weight ratio to make a mixed powder; slowly add the mixed powder into the silica sol, the weight ratio of the mixed powder and the silica sol is 80% of the mixture, Silica sol 20%, stir evenly to make a slurry; use the slurry to coat the first layer of the mold sh...

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Abstract

The invention discloses a preparation method of a shell with long and thin blades of an investment casting aero-engine. The preparation method comprises the following steps: mixing 5%-10% of cobaltous oxide powder and 90%-95% of electric smelting diamantane, roasting at 1200 DEG C-1350 DEG C, cooling to room temperature, and grinding so as to prepare a nucleating agent; preparing a mixed powder material from the nucleating agent and diamantane powder, adding silica sol into the mixed powder material so as to prepare slurry, coating the first layer of the shell with the slurry, coating the second layer to the eighth layer of the shell with the slurry prepared from the diamantane powder and silica sol, carrying out sand-lining on the first and second layers with No.80-No.100 emery, carrying out sand-lining on the third and fourth layers with No.46-No.60 emery, and carrying out sand-lining on the fifth-eighth layers with No.16-No.25 emery. Compared with a traditional shell preparation method, the shell prepared by the method disclosed by the invention is compact and smooth in surface; the long and thin blades of the aero-engine, which are prepared from the shell, are smooth in surface, and are refined in crystal grain, and can reach the technique requirements.

Description

technical field [0001] The invention relates to investment casting, in particular to a method for preparing a mold shell of thin and slender blades of an investment casting aero-engine. Background technique [0002] With the continuous development of aero-engine manufacturing technology, the working blades of low-pressure turbines are developing in the direction of longer, thinner and thinner. For this type of blade, the blade length can reach 200mm, the chord width is about 25mm, the maximum thickness of the blade body is about 3mm, and the thickness of the inlet and exhaust edges is about 0.5mm. Grain refinement, the grain diameter is required to be no more than 3mm. The shell preparation method for investment casting such thin and slender blades is closely related to blade grain refinement. [0003] The length of the traditional low-pressure turbine working blade is about 100mm, the chord is about 60-70mm, the maximum thickness of the blade body is 5-6mm, and the thickn...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/04B22C9/22B22C3/00B22D27/20
CPCB22C9/04B22C9/22
Inventor 王永明祝世哲王铁军顾欣张松胜
Owner SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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