301results about How to "Refined grain structure" patented technology

The invention discloses an organic cultivation medium and an application method thereof. The organic cultivation medium is formed by fermenting a mixture comprising organic wastes (comprising straws, animal manures and organic garbage), sludge soil (urban sludge and substrate sludge of rivers and lakes) and composite soil microorganism preparations. The organic cultivation medium can be applied to plant and crop planting, and can be mixed with microelements, water-retaining agents and root-growth accelerants according to proportions in accordance with the nutrition requirement characteristics of plants and crops to form organic soil with common soil, and then the organic soil can be arranged in a manual anti-leakage cultivation slot or a specific container cultivation system to cultivate crops, vegetables and fruits, flowers or Chinese herbal medicine plants, etc.

A technology for forming the Mg-alloy hub of car features three procedures of preshaping, upsetting-squeezing formation and fine trimming and includes such steps as casting a blank; after preshaping,making allowance for apsetting-squeezing formation; upsetting-squeezing formation and deformation degree during isothermal squeezing by using the critical-controlled deformation method; coating graphite lubricant inside the die; and fine trimming. Its advantages are fine crystal grains, and high mechanical performance and surface quality.

The invention discloses a method for achieving forming of GH4738 nickel-base superalloy turbine discs, and relates to a method for preparing the GH4738 nickel-base superalloy turbine discs. The method aims at solving the problems that an existing technology for preparing the GH4738 nickel-base superalloy turbine discs is complex and low in efficiency, and cannot achieve the purposes that the turbine discs are good in quality, even in grain distribution and free of surface crack. The method for achieving forming of the GH4738 nickel-base superalloy turbine discs comprises the following steps: adopting a compound insulation method with a sheath and insulation cotton, carrying out double-firing-number heating, upsetting and die forging, and carrying out solidifying solution and double aging processing at the subsolid solution temperature. By means of the method, the GH4738 nickel-base superalloy turbine discs with different diameter dimensions and disc thicknesses can be prepared. The method can be applied to preparation of nickel-base superalloy turbine discs in the field of petrochemical engineering and aerospace, and preparation of other disc forge pieces used under the high temperature condition.

The invention relates to the precision casting field, in particular to a preparation method of a low pressure guide connected hollow blade. The preparation method comprises the following steps: firstly quartz glass powder, mullite powder, a plasticizer and an additive are mixed to stir evenly, the mixture is filled in a core pressing device and prepared into a mother core; secondly quartz glass powder is filled in a charging bucket, the mother core is inserted in the powder, the quartz glass powder is filled in the entire charging bucket to sinter and prepare a core; the prepared core is placed in the corresponding place of a blade mould to fill wax, the mould is preheated to perform pressing, finally the obtained wax mould is dressed; then a pouring system shell is prepared; and the pouring system shell is preheated before pouring, a K417G alloy is used as the raw material, then the alloy raw material is refined at 1570+/-10 DEG C for no less than 3 minutes, finally the liquid alloy steel is poured in the preheated pouring system shell, the pouring time is 3-5 seconds, and the finished product low pressure guide connected blade casting is formed.

The invention relates to a grinding medium applied to the powder body engineering in industries, such as construction materials, cement and the like, in particular to a production process method of ahigh-carbon multi-element alloy casting grinding ball. The casting grinding ball comprises the following chemical components by weight percent: 1.4-2.5% of carbon, 0.75-0.82% of silicon, 0.46-0.9% ofmanganese, 4.5-6.0% of chromium, 0.04-0.06% of phosphorus, 0.04-0.054% of sulfur, 0.04-0.06% of copper, 0.03-0.04% of molybdenum, 0.02-0.03% of nickel, 0.02% of tungsten, 0.13-0.15% of compound heavyrare earth modificator and 90.4-91.4% of iron. The production operation comprises steps of smelting, casting, heat treatment, mechanical property detection and pouring inspection, wherein heat treatment quenching is oil quenching treatment. The improvements are that: (A) austenitizing treatment is carried out before quenching; and (B) the temperature of quenching oil is 80-140 DEG C, and the quenching time is 6-20 minutes. The formula of the invention is adopted to thin the crystal grains of a grinding ball, the tissues are compact, and the toughness is enhanced; by adopting the technology ofthe invention, the hardness of a high-chromium grinding ball reaches HRc62-64, and the toughness and the wear resistance of the grinding ball are obviously enhanced. On the precondition of further enhancing the properties of wear resistance and crushing resistance of the grinding ball, the content of the noble metal of chromium is reduced, and the manufacturing cost of the grinding ball is also lowered.

The invention discloses a petroleum casing pipe with sulfurated hydrogen stress corrosion resistance and a producing method thereof, which aims to proceed from improvement on purity and tensile ratio of steel, tempered martensite proportion, grain refinement, remained stress reduction and other aspects, and provide the petroleum casing pipe with high obdurability and sulfurated hydrogen stress corrosion resistance and the production method thereof. The petroleum casing pipe comprises the following compositions in weight percentage: 0.12 to 0.18 percent of C, 0.10 to 0.60 percent of Si, 0.05 to 1.0 percent of Mn, 0.20 to 1.0 percent of Cr, 0.10 to 0.80 percent of Mo, 0.005 to 0.05 percent of Al, 0.005 to 0.02 percent of Ti, 0.05 to 0.15 percent of V, 0.002 to 0.02 percent of Nb, 0.0003 to 0.005 percent of Ca, 0.0003 to 0.005 percent of Mg, 0.0003 to 0.003 percent of B, less than or equal to 0.020 percent of P, less than or equal to 0.005 percent of N, and the balance being Fe, wherein the weight percentages of carbon, manganese, chromium and molybdenum are determined by a comprehensive control formula, that is A is equal to the sum of percentage of C, percentage of Mn divided by 5, percentage of Cr divided by 5, and percentage of Mo divided by 3, and the range of A is between 0.45 and 0.60 percent.

The invention provides a preparation process of high-strength and high-plasticity 6061 and 6063 aluminum alloy and sectional material thereof. The preparation process is realized by adding a proper amount of Al-Ti-C-Re grain refiner in an aluminum alloy melting process, wherein the characteristic components of the grain refiner comprise 0.01-10 percent of Re (mixed Re taking Ce as a main component), 0.1-3.5 percent of Ti and 0.1-3.5 percent of C; preparing an aluminum alloy rod with superfine crystal grains; and homogenizing and extruding to form the aluminum alloy sectional material with certain high strength and high plasticity. The invention can be applied to manufacturing other series of aluminum alloys with high strength and high plasticity.

The invention discloses high-chrome corrosion-resisting high-strength pipeline steel and a manufacturing method thereof. The high-chrome corrosion-resisting high-strength pipeline steel is prepared from, by weight percent, 0.04%-0.08% of carbon, 0.15%-0.55% of silicon, 0.15%-0.95% of manganese, 0.030% of phosphorus or less, 0.006% of sulfur or less, 0.8%-2.0% of chrome, 0.15%-0.55% of copper, 0.020%-0.090% of niobium, 0.008%-0.035% of titanium, 0.010% of nitrogen or less and the balance iron and inevitable impurities. The high-chrome corrosion-resisting high-strength pipeline steel is different from universal low-carbon high-manganese composition design, a low-carbon, low-manganese and high-chrome alloying composition system is adopted, the manganese alloy element segregation problem caused by a high-manganese system is eliminated from compositions, and band segregation structure forming is avoided. During molten steel smelting, the refining means of KR molten iron pretreatment deep desulfuration, LF and RH refining and the like are adopted, a dual slag stopping method dephosphorization technology is adopted, a rolling control and cold control rolling process is adopted for controlling phase change temperature, the grain structure is refined, and toughness matching of the pipeline steel is guaranteed; and the produced pipeline steel has excellent corrosion resistance and higher strength and toughness.

The present invention is one kind of high pressure cast copper alloy, and belongs to the field of non-ferrous metal material technology. The alloy has the chemical composition of ZCuSn3Zn8Pb6Ni1 added with Fe and Co, and consists of Sn 2.0-4.0 wt%, Zn 6.0-9.0 wt%, Pb 4.0-7.0 wt%, Ni 0.5-2.5 wt%, Fe 0.1-7.0 wt%, Co 0.5-7.0 wt% and Cu for the rest. Its smelting and casting process includes the following steps: feeding electrolytic copper or returned copper material, Pb and Sn into the furnace, adding protective cover and heating, adding Fe, Co and Ni after reaching 1200 deg.c, adding Zn after reaching 1250 deg.c and maintaining for0.5 hr, maintaining at 1250 deg.c for one other 10-15 min, skimming and casting at 1200 deg.c, cooling the casting to room temperature, heating to 800-1000 deg.c and maintaining of 3-5 hr, and water cooling and solid solution treatment. The cast copper alloy has refined crystal grain structure and high tensile strength.

The invention relates to enhancing of performances and improvement of a processing method of a magnesium alloy sheet material and particularly relates to an extrusion processing method of the high-performance magnesium alloy sheet material and belongs to the field of the technical fields of plastic processing and mechanical performance enhancing of nonferrous metals. In the invention, by means of the novel extrusion processing method, the magnesium alloy material is subjected to distribution, two cross-section-varying angular extrusion deformations and differential shear deformation during the extrusion process, wherein crystal grain tissue is continuously fined and the c axis of the crystal grains is continuously turned so that the basal texture is continuously weakened, thereby refining the crystal grain tissue, weakening the basal texture and enhancing the mechanical performances. By means of the method, two high-performance magnesium alloy sheet materials can be produced just by one extrusion operation. The processing method is simple, is low in cost, is high in efficiency and is easy to carry out, is excellent in large-scale application prospect and is a very excellent processing method for producing the magnesium alloy sheet material.

The invention discloses an environmental-friendly zinc-aluminum damping alloy and a preparation method of the environmental-friendly zinc-aluminum damping alloy. The alloy is made of, by weight percentage, 15%-27% of Al, 0.01%-0.1% of Ti, 0.1%-0.2% of rare earth, 0.02%-0.62% of Cu, 0.01%-0.5% of Mg and the balance Zn, and the sum of the weight percentages is 100%. Through the alloying and heat treatment processes, the microstructure of the alloy is obviously refined and uniformized, and the mechanical property of an existing zinc-aluminum alloy is improved. Compared with the existing zinc-aluminum damping alloy, according to the environmental-friendly zinc-aluminum damping alloy, alloy compositions do not contain silicon and lead, machining and cutting are easy, the alloy is not broken easily, environmental protection and zero pollution are achieved, and the alloy has good damping performance. The novel zinc-aluminum damping alloy can be used as a shock absorbing material and is widely used in the fields of building materials, electronics, general machines and the like.

An effective durable anodic sacrifice assembly of Fe alloy for sea water corrosion, especially for protection of copper alloy pipelines on ships or other apparatus, consists of anodic casings, tubular anodes, flanges, nuts, and pipelines. The assembly has sectional structure. The tubular anodes with diameters of (0.9-1.2) times of those of the sea water pipelines to be protected are embedded in the anodic casings with flanges at their both ends to connect with pipelines and sealed. The lengths of the said casings and anodes are regular and they comprises Mn, Cr, Al, and balanced with Fe. The heavier of the anodes, the longer of their working service life, so that they are usable for sea water pipelines that must work over a dock maintenance period.

The invention discloses a manufacturing method for titanium and titanium alloy products by coating and forming, wherein the needed devices during a production process comprise an electric furnace, a forming machine and an infrared thermometer. The manufacturing method comprises the following steps of coating by choosing steel or pure titanium; selecting single-layer coating or double-layer coating; performing blank verification, oxidation resistance, lubrication and heating before forming, and preheating a die to be about 200 DEG C before forming; rapidly transferring the heated coated blanks onto a pressure machine for forming, and forming by 1-2 heating numbers; and measuring the temperatures of the surfaces of the blanks by the infrared thermometer during the forming process, so as to ensure that the temperatures of the blanks are always kept in a titanium alloy hot-forming temperature range during forming, and finally obtaining the titanium and titanium alloy products. Hemispherical shells manufactured by the manufacturing method disclosed by the invention meet requirements on various technical indexes with low manufacturing cost; the forming heating numbers are reduced to be 1-2 from the previous 2-3, so that the production efficiency is improved and the production cost is reduced; and the thinning rate of the material is reduced, and the utilization ratio of the material is increased.

The invention discloses a fine equiaxed grain Al-Zn-Mg series aluminum alloy and a preparation method thereof. The aluminum alloy comprises elements Zn, Mg, Cu, Ti, B, and the balance Al and inevitable impurity elements. The preparation method comprises the steps of preparing materials, smelting aluminum alloy, spray blowing refining in a furnace, online grain refining, online degassing filtering,semicontinuous casting, ingot casting homogenizing, heating and extruding, online quenching and manual ageing treatment. According to the fine equiaxed grain Al-Zn-Mg series aluminum alloy and the preparation method thereof, the components of the alloy and the preparation technology parameters are optimally designed, so that an Al-Zn-Mg series aluminum alloy extruding material gains a completely-recrystallized fine and uniform equiaxed grain structure; the structure stripes and color difference of an oxide film are removed, and thus the quality of the oxide film of the Al-Zn-Mg series aluminum alloy can be improved; the oxide film is uniform in color, fine in texture, high in glossiness, outstanding in coloring effect, and applicable to manufacturing of various aluminum alloy sheets or tube-bar sections with high requirements on intensity and surface decoration, such as housings, intermediate frames and side frames of various large-screen electronic products.

The invention discloses a high-strength corrosion-resistant micro-alloying copper pipe material which consists of the following components in percentage by weight: 0.005-0.04% of phosphorus, 0.2-1.0% of tin, 0-0.04% of lanthanum, 0-0.04% of cerium, 0-0.1% of nickel, 0-0.1% of zinc, 0-0.05% of cobalt, 0-0.1% of manganese, 0-0.05% of zirconium and the balance of copper. By combining phosphorus with rare earth lanthanum and/or cerium to obtain a deoxidizer of molten copper, the content of oxygen in melt is further reduced, the grain structure is refined, the recrystallization temperature is increased to prevent abnormal growth of the weld structure grain, and the ductility and thermal conductivity of copper are further improved. Through solid solution strengthening of tin and improvement of an oxide film on a surface layer, the strength and corrosion resistance of a matrix are improved. By adding trace amount of zinc, nickel and manganese subjected to solid solution into the copper matrix, the strength of the copper matrix is improved; by adding cobalt or zirconium and dispersing into the copper matrix, the strength and heat resistance of the copper matrix are improved; the combination effect is better than the performance and using effect of the existing oxygen-free copper pipe or single phosphorus deoxidization copper pipe.

The invention provides a rolling technology and a heat treatment method of pre-hardening type plastic die steel.LGP20 series, LG718 series and LG2311 series steel plates with stock thicknesses of 220 mm are subjected to the rolling technology and heat treatment.A technological process comprises the following steps: plate blank heating, rough scale removal, rough rolling, finish rolling, straightening, cooling after rolling, nibbling shear, stack cooling, flaw detection, steel plate examination, marking, shot blasting, normalizing, stack cooling, shot blasting, tempering, surface checking and performance judging.The rolling technology and the heat treatment method of the pre-hardening type plastic die steel have the advantages that an optimal heating technology is determined, and influence of casting blank segregation to steel segregation is reduced; by normalizing and tempering technologies, a structure form similar to thermal refining is obtained, and the problem that a plastic die steel plate is easy to crack in a quenching process is avoided; through large-rolling-reduction rough rolling, compactness of the structure of a steel plate is improved, and internal shrinkage of the steel plate is reduced; cooling is controlled reasonably after rolling and normalizing, the ideal structure is obtained, and cracking of the steel plate is avoided; and weather factors are overcome, and goods can be produced and supplied all the year round.