Titanium alloy laser additive repair and surface nitriding composite treatment process

A laser additive and composite processing technology, applied in metal material coating technology, additive processing, metal processing equipment, etc., can solve problems such as high cost, pores and cracks, and processing, and achieve the effect of avoiding metallurgical defects

Active Publication Date: 2021-03-26
CHANGSHA UNIVERSITY OF SCIENCE AND TECHNOLOGY
View PDF15 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Ion nitriding is difficult to process parts with complex shapes, and the cost is high; laser nitriding is prone to defects, such as pores and cracks, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Titanium alloy laser additive repair and surface nitriding composite treatment process
  • Titanium alloy laser additive repair and surface nitriding composite treatment process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Take TC4 (α+β duplex) alloy as an example.

[0021] Step 1: Perform pretreatment on the surface of TC4 alloy parts, including machining, cleaning, sandblasting and drying of the area to be repaired; Step 2: Use a thermal imager to monitor the molten pool during the laser additive manufacturing process to obtain the shape of the molten pool appearance and temperature change information, calculate the average value a of the long axis of the molten pool and the average value b of the short axis, and calculate the average cooling rate ξ of the boundary of the molten pool; Step 3: According to 1.5≤a / b≤2.2, and 7.0×10 3 ℃ / s≤ξ≤8.3×10 4 The process parameters are optimized based on the ℃ / s principle to obtain the optimized additive repair process window: the laser power is 1350W, the scanning speed is 13mm / s, the spot diameter is 3.8mm, the powder feeding amount is 26g / min, and the overlapping amount is 50% , the height direction increment Z is 0.3 mm / layer, the repair materia...

Embodiment 2

[0025] Take TB1 (β type) alloy as an example.

[0026] Step 1: Perform pretreatment on the surface of TB1 titanium alloy parts, including machining, cleaning, sandblasting and drying of the area to be repaired; Step 2: Use a thermal imager to monitor the molten pool during the laser additive manufacturing process to obtain the molten pool Shape and temperature change information, calculate the average value a of the long axis of the molten pool and the average value b of the short axis, and calculate the average cooling rate ξ of the molten pool boundary; Step 3: According to 1.5≤a / b≤2.2, and 7.0× 10 3 ℃ / s≤ξ≤8.3×10 4 The ℃ / s principle optimizes the process parameters to obtain the optimized additive repair process window: the laser power is 1450W, the scanning speed is 13mm / s, the spot diameter is 3.5mm, the powder feeding amount is 27g / min, and the overlapping amount is 50% , the height direction increment Z is 0.3 mm / layer, the repair material is a mixed powder of TB1 tita...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
hardnessaaaaaaaaaa
hardnessaaaaaaaaaa
hardnessaaaaaaaaaa
Login to view more

Abstract

The invention discloses a titanium alloy laser additive repair and surface nitriding composite treatment process. The process comprises the steps of pretreatment of the surface of a titanium alloy part, aftertreatment of the surface of the repaired titanium alloy and annealing, wherein laser additive repair technological parameters are adopted as follows: the laser power is 1300-1500 W, the scanning speed is 13 mm/s, the spot diameter is 3.5-4 mm, the powder feeding amount is 25-30 g/min, the lap joint amount is 50%, and the increment Z in the height direction is 0.3 mm/layer; during the aftertreatment of the surface of the repaired titanium alloy, the size and precision of the titanium alloy are recovered, and then the titanium alloy is subjected to nitriding treatment in the environmentthat the nitrogen pressure is 200-500 Pa, the temperature is 540-650 DEG C, the time period is 3-8 hours, the duty ratio is 80, and the voltage is -500 V; and finally annealing is carried out at 450 DEG C for 1 hour. According to the process, a high-quality titanium alloy repair and surface modification sample is obtained, the hardness of a surface modification layer of the repair sample reaches up to 1100 HV to 1200 HV, and the wear resistance is improved by 3 to 5 times compared with that of a base material.

Description

technical field [0001] The invention relates to the field of laser metal material processing, in particular to a titanium alloy laser additive repair and surface nitriding composite treatment process. Background technique [0002] Titanium and titanium alloys have the characteristics of low density, high specific strength, excellent corrosion resistance and high temperature resistance, and are widely used in the manufacture of key components in aerospace, nuclear industry and biomedical fields. However, titanium alloy parts have low surface hardness and poor wear resistance, and are very sensitive to adhesive wear and fretting wear. Titanium alloy parts are prone to wear, cracks, fatigue, etc. during service, resulting in failure of parts and economic losses. Laser additive repair technology uses high-energy beam laser as the heat source, which has the characteristics of low heat input, small dilution, small heat-affected zone and small deformation, and can realize rapid re...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B22F7/06B22F10/28B22F10/62B22F10/64C23C8/24C23C8/80B33Y10/00B33Y40/20B33Y70/00
CPCB22F7/062B22F3/24C23C8/24C23C8/80B33Y10/00B33Y40/20B33Y70/00B22F2007/068B22F2003/242B22F2003/248C23C24/085C23C24/087B22F10/25C22C1/0458B22F10/80B22F12/90B22F10/62B22F10/66B23K2103/14B23P6/00B23P6/007B22F2003/244B22F2003/247B22F2998/10B22F2999/00B22F10/366B22F10/368B33Y50/02B33Y80/00Y02P10/25B22F10/64B22F2201/02
Inventor 李聪肖斌谢盼陈荐邱玮李微何建军
Owner CHANGSHA UNIVERSITY OF SCIENCE AND TECHNOLOGY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap