A serial rubber continuous mixing device

Abstract

The invention relates to a tandem type continuous rubber mixing device, belonging to the technical field of rubber production equipment. The tandem type continuous rubber mixing device is of an upper and lower layer type structure integrally; a rack I and a rack II are fixedly connected to a base II through bolts respectively; a base I is fixedly connected with an internal mixer used for initially mixing rubber materials through bolts; an anisotropic dual-rotor continuous mixer is fixedly arranged on the rack I and the rack II through bolts for performing two-section mixing; the lower end of the internal mixer is in butt joint with the upper end of the anisotropic dual-rotor continuous mixer through a storage hopper in a communicating manner; the upper end of the left side of the storage hopper is connected with the base I through bolts; the upper end of the right side of the storage hopper is fixedly provided with an oil cylinder II through bolts; a weight is arranged at the lower end of the oil cylinder II in a connecting manner through a transmission rod and used for pressing initially mixed rubber in the storage hopper, which is discharged from the internal mixer, into the anisotropic dual-rotor continuous mixer. The tandem type continuous rubber mixing device is simple in structure, simple and convenient to assemble, high in controllability, low in energy consumption, mature in technology and convenient to machine and apply.

Description

Technical field: [0001] The invention belongs to the technical field of rubber production equipment, and particularly relates to a series-type continuous rubber mixing device. Background technique: [0002] With the development of the rubber industry, the internal mixers and open mixers in the prior art have exposed more and more defects: high cost, serious environmental pollution, high energy consumption, and inability to carry out continuous production, the overall equipment occupies The land area is large, and in order to control the temperature of the rubber compound in production, the new rotor and more complex cooling system used make the production cost higher and higher. In order to solve these problems, domestic and foreign countries have turned their attention to the continuous production of rubber, which can produce continuously, conveniently and with low energy consumption. However, there are still many problems that cannot be ignored. For example, Chinese patent...

AI Technical Summary

Problems solved by technology

[0002] With the development of the rubber industry, internal mixers and open mixers in the prior art have exposed more and more defects: high cost, serious environmental pollution, high energy consumption, and inability to carry out continuous production. The ground area is large, and in order to control the temperature of the rubber during production, the new rotor and the more complicated cooling system used make the production cost more and more high

In order to solve these problems, domestic and foreign countries have turned their attention to continuous production, convenient and low-energy rubber continuous production equipment, but it still has many problems that cannot be ignored. For example, Chinese patent 201120086371.8 discloses a rubber mixing equipment. The main body of the whole rubber mixing equipment is equipped with a material conveying platform, and is equipped with a controller, a motor and a connecting line to realize continuous material feeding, but this equipment cannot truly realize the continuous mixing process; Chinese patents 201220225751.X and 201210155837.4 discloses a kind of rubber mixing equipment, which includes a raw material conveying device, a pre-pressing device, a rubber mixing device and a cutting device connected in sequence, so as to realize the integrated operation of material feeding, pre-pressing, mixing and cutting, but it cannot be obtained from Solve the continuity problem of the rubber mixing process fundamentally

[0003] In addition, Chinese invention patent 200710116412.1 discloses a double-station series combined internal mixer, which is divided into two parts, the upper station and the lower station. The upper station is a complete internal mixer, and the lower station is a The internal mixer with the top bolt removed, connects the discharge port of the upper station with the feed port of the lower station through the barrel of the connecting section. The upper station adopts a common low-temperature rotor, and the lower station adopts a fast feeding type Low-temperature rotor, this equipment combines two internal mixers into one organically, which fully exerts the processing capacity of the internal mixer and greatly improves the processing efficiency of temperature-sensitive rubber materials such as silica gel. The filling factor is small, so the steam exhaust is very good, which solves the steam exhaust problem of the single-station internal mixer, and also improves the stability of the rubber quality, reduces the number of labor and energy consumption; but the two internal mixers involve The entire control system is extremely complex, and the rotor processing cost is high, which greatly increases the production cost of the entire equipment, which limits its actual production; moreover, when targeting the same formula, there are many process parameters that need to be determined, and continuous production The realization of this method increases the difficulty; Chinese patent 201110026212.3 discloses a block rubber continuous mixing method and equipment, which is equipped with a block rubber continuous plasticizer and a continuous mixer, and the block rubber raw materials do not need to be processed in the early stage. processing, directly put into block rubber continuous plasticating equipment for plastication, and the plasticized rubber is then mixed by rubber continuous mixing equipment, so as to realize continuous production of continuous feeding, unloading, continuous plasticating, and continuous mixing, but in In the above-mentioned twin-screw continuous mixing production process, the control accuracy of the small material dynamic weighing system is not accurate enough, and there is a deviation in the quality uniformity of the plasticized rubber strip, which leads to a deviation in the final formula ratio and is not conducive to the mixing of the final rubber. mixing quality; therefore, the present invention researches and designs a novel tandem rubber continuous mixing device, which realizes continuous mixing in the real sense.

Images