A method for remote monitoring of process and intelligent identification of mold opening and locking states

A remote monitoring and intelligent identification technology, which is applied in the field of remote monitoring process and intelligent identification of mold opening and locking status, can solve problems such as inability to achieve real-time monitoring and timely troubleshooting, crushed molds, safety accidents, etc.

Inactive Publication Date: 2017-08-04
HUNAN XINLONG PLASTIC TECH DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the existing technology, although the injection molding machine has a certain degree of automation, it still needs to rely on manual operation and visual observation to control the molding production process. During the production process, there are usually errors in the production process parameters due to improper manual operation. , mold falling off, mechanical failure, etc., the operator needs to manually modify the production process parameters and troubleshoot beside the machine. If it is not found in time, it will affect the quality of the formed product, and it is easy to pinch the mold. Real-time monitoring cannot be achieved And the control needs of timely troubleshooting, especially in the mold-locked state, since the mold opening and locking actions of the injection molding machine are generally mechanical insurance or hydraulic insurance. If the operation is stopped, it is easy to get caught by the production operator, resulting in crushing hands, crushing products, crushing molds, and even causing safety accidents.

Method used

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  • A method for remote monitoring of process and intelligent identification of mold opening and locking states
  • A method for remote monitoring of process and intelligent identification of mold opening and locking states

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] A method that can remotely monitor the process and intelligently identify the mold opening and locking status, and is mainly used for the control of the working status of the injection molding machine. Its characteristics are:

[0040] The method comprises the steps of:

[0041] (1) Device electronic label

[0042] Set an electronic label 601 on the appropriate part of the mold, and the electronic label 601 stores data information of various production process parameters of the mold;

[0043] (2) Install the reading and writing device

[0044] Install a read-write device 401 on the template of the injection molding machine 1. When the injection molding machine 1 starts to work, the read-write device 401 scans and reads the data information of the electronic tag 601 on the mold, and transmits the scanned and read data information to The control computer 8 of the injection molding machine 1 stores;

[0045] (3) Transmission and storage of scanned and read data informat...

Embodiment 2

[0062] The difference between Embodiment 2 and Embodiment 1 mainly lies in the setting of the electronic tag 601 and the read-write device 401, so the similar parts are not described in detail here.

[0063] In Embodiment 2, the electronic tag 601 is arranged on the non-cavity area of ​​the front mold 5 on one side of the fixed template 4, and the read-write device 401 is arranged on the movable template 3, so that when the injection molding machine 1 Start work, when the mobile template 3 runs to a certain distance from the fixed template 4, the read-write device 401 installed on the movable template 3 automatically scans and reads the data information in the electronic tag 601 on the front mold 5.

Embodiment 3

[0065] The main difference between Embodiment 3 and Embodiment 1 lies in the settings of the data processing system 202 and the image processing system 201, so similar parts are not described in detail here.

[0066] In Embodiment 3, the control computer 8 of the injection molding machine 1 adopts a built-in data processing system 202 and an image processing system 201, so that data information such as mold production process parameters and images of mold opening and locking actions do not need to pass through the central monitoring and processing platform 2 Processing, the control computer 8 of the injection molding machine 1 can directly complete the storage and recording of data information such as mold production process parameters, as well as the data processing and comparison of the opening and closing action images.

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PUM

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Abstract

The invention discloses a method for remote monitoring process and intelligent identification of mold opening and locking states. The method steps include: installing an electronic tag, installing a reading and writing device, transmitting and storing scanned and read data information, collecting and transmitting video image data, image digital processing, comparing image data information with pre-stored process parameter data information, and automatically Correct the mold production process parameters, its image processing system and data processing system can be built-in or external, the reading and writing device and visual camera device and the control computer of the injection molding machine transmit data through wireless / wired connection, the control computer of the injection molding machine The central monitoring and processing platform transmits data through a wireless network connection. The invention has the functions of remote real-time intelligent identification and control of the injection molding machine, ensures the safety of the injection molding machine during operation and the overall quality of molded products, and improves production efficiency.

Description

technical field [0001] The invention relates to a method for remote monitoring process and intelligent identification of mold opening and locking states, which is mainly used for controlling the working state of injection molding machines. Background technique [0002] In the existing technology, although the injection molding machine has a certain degree of automation, it still needs to rely on manual operation and visual observation to control the molding production process. During the production process, there are usually errors in the production process parameters due to improper manual operation. , mold falling off, mechanical failure, etc., the operator needs to manually modify the production process parameters and troubleshoot beside the machine. If it is not found in time, it will affect the quality of the molded product, and it is easy to pinch the mold. Real-time monitoring cannot be achieved And the control needs of timely troubleshooting, especially in the mold c...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C45/76
Inventor 王忠
Owner HUNAN XINLONG PLASTIC TECH DEV
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