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Ultrasonic sensor

A sensor and ultrasonic technology, applied in the field of ultrasonic sensors, can solve the problems of sensor damage, large contact resistance, small sensor volume, etc., achieve the effect of distance perception guarantee, increase of contact area, and improvement of parameter performance

Inactive Publication Date: 2015-04-22
江苏波速传感器有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the small size of the sensor, and the core components are packaged in the aluminum shell 1 through the potting glue 4, it is not only difficult to find the fault by observation, but also the sensor will be damaged after disassembly, and it is even more difficult to find the fault. Therefore, It is objectively very difficult to find the cause of the fault
[0004] Through a lot of research and analysis, the applicant finally found the problem: the grounding negative signal line 6 is filled in the grounding hole 8 through the silver paste 9, and is in contact with the aluminum shell 1. The characteristic of the silver paste is that it needs to be baked at 150 degrees. Baking and curing, due to the high viscosity, the entire curing process cannot be vacuumed, and the internal air cannot be removed, resulting in air bubbles inside the silver paste after curing, resulting in large contact resistance, making the impedance between the ground negative signal line 6 and the aluminum shell 1 large, and affecting the signal. causing attenuation
And in the process of long-term use, or in the reliability test of high temperature and low temperature harsh environment, the shrinkage rate of silver paste is far from the shrinkage rate of aluminum material, which leads to the gradual increase of the impedance of the silver paste and the side wall of the ground hole, and the increase of internal friction. The energy is consumed, the performance of the sensor decreases, and the reliability decreases. In the harsh environment of high and low temperature for a long time, the impedance is infinitely driven close to infinity, so that the ground negative signal line 6 and the aluminum shell are in an open state.

Method used

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Examples

Experimental program
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Effect test

Embodiment approach 1

[0025] Such as figure 2 As shown, an ultrasonic sensor of the present invention includes a conductive shell 1 , a piezoelectric ceramic sheet 2 , a positive signal line 5 , a negative signal line 6 , and a PCB 7 . The conductive shell 1 is made of aluminum, the piezoelectric ceramic sheet 2 is fixed in the conductive shell 1, the PCB board 7 is potted in the conductive shell 1 through the potting glue 4, and the piezoelectric ceramic sheet 2 and the potting Sound-absorbing cotton 3 is filled between the glue 4 . One end of the positive signal line 5 is electrically connected to the piezoelectric ceramic sheet 2, the other end of the positive signal line 5 is electrically connected to the PCB board 7, and one end of the negative signal line 6 is electrically connected to the PCB board 7. The hole 8 is preferably provided with a step in the conductive housing 1, and the installation hole 8 is opened on the step. The mounting holes 8 may also be opened on the side wall of the ...

Embodiment approach 2

[0028] The metal connector 9 is composed of a metal rod 91 and a spline 92 arranged on the circumference of the metal rod 91. The mounting hole 8 is a mounting hole with a spline groove, and the metal connector 9 connects with the mounting hole 8 through the spline 92. interference fit. The metal rod 91 is preferably made of a material with a hardness higher than that of aluminum, for example, a metal rod made of iron or copper.

[0029] In this embodiment, the negative signal line 6 is grounded by pressing a metal rod 91 with splines 92 on its circumference into the mounting hole 8 of the conductive housing 1 , and then the negative signal line 6 is welded on the metal rod 91 . After the metal rod 91 is interference-fitted into the mounting hole of the conductive shell 1, the hardness of the metal rod 91 is higher than that of the conductive shell 1 made of aluminum, and the two are threaded, and the contact area with the aluminum shell is increased, and the contact area with...

Embodiment approach 3

[0031] The metal connector 9 is a rivet, and the rivet is interference fit in the installation hole 8 . The rest of the structure is the same as that of Embodiment 1, and will not be repeated here. The performance of the connection between the rivet and the conductive case 1 and the negative signal line 6 is the same as that of Embodiments 1 and 2, and will not be repeated here.

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Abstract

The invention discloses an ultrasonic sensor. The ultrasonic sensor comprises a conductive shell, a piezoelectric ceramic piece, a positive electrode signal line, a negative electrode signal line and a PCB. The piezoelectric ceramic piece is fixed into the conductive shell, the PCB is sealed in the conductive shell through pouring sealant in a pouring mode, one end of the positive electrode signal line is electrically connected with the piezoelectric ceramic piece, the other end of the positive electrode signal line is electrically connected with the PCB, one end of the negative electrode signal line is electrically connected with the PCB, the conductive shell is provided with an installation hole, the other end of the negative electrode signal line is fixedly connected with a metal connecting piece, and at least one part of the metal connecting piece is fastened with the conductive shell after entering the installation hole. The ultrasonic sensor has the advantage of being high in reliability.

Description

technical field [0001] The invention relates to an ultrasonic sensor. Background technique [0002] With the development of the automotive industry, automotive electronics has evolved from simple human control to integrated, technological, and intelligent development. Among them, the reversing radar auxiliary system performs particularly well, judging the distance of obstacles when reversing the car, the initial human listens to whether the beeping of the buzzer is urgent, the distance display, the combination of the distance display and the simulated image, and the combination of the distance display and the real scene , Developed to the present intelligent system that automatically judges to find an empty parking space and automatically parks. Nowadays, we have entered the era of intelligent automatic parking, and the core of automatic parking is the sensor that perceives the distance. The reliability of the sensor is an important parameter of the entire system, and it is...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01S7/521
CPCG01S7/521
Inventor 邹东平顾燕黄富强李红元龙阳祁小柯余方云倪雪晴
Owner 江苏波速传感器有限公司