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Woven fabric with three-layer three-dimensional effect and production method of woven fabric

A technology of woven fabrics and three-dimensional effects, applied in the field of fabric weaving, can solve the problems of reduced breaking strength and friction resistance of fabric rolling parts, difficulty in meeting customer needs, and poor stability of rolling effects, etc. pleats, avoiding high production costs, and improving comfort

Active Publication Date: 2015-04-29
重庆凌达汽车织物股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Through organizational structure design, although the woven fabric can produce a certain three-dimensional effect, it basically has only two layers; through the embossing method of the composite fabric, although the fabric can produce multiple layers, there are high cost of flower rolls, long cycle, and flowering. It is difficult to modify the shape, poor stability of rolling effect and other defects, which will lead to the reduction of breaking strength and friction resistance of the rolling part of the fabric
Therefore, the existing fabrics obtained through structural design and embossing of composite fabrics are difficult to meet the needs of customers

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Woven fabric with three-layer three-dimensional effect and production method of woven fabric
  • Woven fabric with three-layer three-dimensional effect and production method of woven fabric

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Embodiment 1

[0032] Such as figure 1 As shown, it is a schematic structural diagram of the three-layer three-dimensional unit of the embodiment of the woven fabric with three-layer three-dimensional effect of the present invention. The woven fabric with three-layer three-dimensional effect of the present embodiment includes a fabric body, and three-layer three-dimensional units are provided on the fabric body. The three-layer three-dimensional unit includes a high convex area 1, a middle layer area 2 and a low concave area 3. 2 is located between the high convex area 1 and the low concave area 3, and the high convex area 1 and the low concave area 3 are respectively located on the upper and lower sides of the middle layer area 2. The warp raw material of the fabric body of this embodiment is colored spinning multi-fiber semi-gloss polyester low-elastic network yarn A; Filament C, color-spun multi-fiber semi-gloss polyester low-elasticity network yarn B and coarse-gauge color-spun polyeste...

Embodiment 2

[0036] The production method of the woven fabric with three-layer three-dimensional effect in this embodiment comprises the following steps:

[0037] 1) Warping: The total number of warps is 4072, the number of barrels is 408, the number of strips is 9.8, the density of warp lines is 26 lines / cm, and the warping speed is 350m / min. Among them, the warp direction raw materials are colored spinning Multi-fiber semi-gloss polyester low-elasticity network yarn A, and the specification of color-spun multi-fiber semi-gloss polyester low-elasticity network yarn A is 340dtex / 96f×2 / 350S;

[0038] 2) Weaving: Arrange the weft raw material color-spun multi-fiber semi-gloss polyester low-elasticity network yarn B and coarse-scale color-spun polyester monofilament C according to the rule of B:C=3:1, and the weft density of the upper machine is 11 pieces / cm Carry out weaving; Concretely, the specification of color-spun multi-fiber semi-glossy polyester low-elastic network yarn B is 500dt...

Embodiment 3

[0042] The production method of the woven fabric with three-layer three-dimensional effect in this embodiment comprises the following steps:

[0043]1) Warping: The total number of warps is 4072, the number of barrels is 408, the number of strips is 9.8, the density of warp lines is 26 lines / cm, and the warping speed is 350m / min. Among them, the warp direction raw materials are colored spinning Multi-fiber semi-gloss polyester low-elasticity network yarn A, and the specification of color-spun multi-fiber semi-gloss polyester low-elasticity network yarn A is 340dtex / 96f×2 / 350S;

[0044] 2) Weaving: Arrange the weft raw material color-spun multi-fiber semi-gloss polyester low-elasticity network yarn B and coarse-scale color-spun polyester monofilament C according to the rule of B:C=3:1, and the weft density of the upper machine is 11 pieces / cm Carry out weaving; Concretely, the specification of color-spun multi-fiber semi-gloss polyester low-elasticity network yarn B is 500dtex / ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a woven fabric with the three-layer three-dimensional effect. The woven fabric comprises a fabric body; a three-layer three-dimensional unit is arranged on the fabric body, comprising an upper convex area, a medium layered area and a lower concave area; the medium layered area is positioned between the higher convex area and the lower concave area; the higher convex area and the lower concave area are respectively positioned in the upper side and the lower side of the medium layered area. The invention also discloses a production method of the woven fabric with the three-layer three-dimensional effect. The method comprises the steps of 1) beaming, namely, arranging according to that 4072 warps are totally provided, 408 arranging blocks are provided, 9.8 yarns are provided, the warp arrangement density is 26 warps per centimeter, and the beaming speed is 350m / min; 2) weaving, namely, arranging weft raw material dyed multi-fiber semi-gloss polyester low-elasticity interlaced yarns B and coarse-sized dyed polyester single fiber C based on the rule of B: C=3: 1, and then weaving according to that the online weft density is 11 wefts per centimeter; 3) overflowing, washing with water and pre-shrinking, namely, washing the woven fabric with water at the temperature of 88 to 92 DEG C, and maintaining the temperature of 12 to 18min; 4) finalizing.

Description

technical field [0001] The invention belongs to the technical field of fabric weaving, and in particular relates to a woven fabric with three-layer three-dimensional effects and a production method thereof. Background technique [0002] With the development of the automobile industry, the seat fabric as one of the interior materials of the automobile is also constantly developing and changing, showing a situation of disputes among leather, woven fabrics, weft-knitted fabrics, and warp-knitted fabrics. Woven fabrics are widely used as decorative materials for car seat fabrics, door guards, and other parts due to their good pattern change flexibility, dimensional stability, air permeability, moisture permeability, and wear resistance. [0003] In recent years, as customers have higher and higher requirements for fabrics with multi-layered and three-dimensional styles, traditional rough, simple, flat and cheap fabrics are gradually being eliminated, while exquisite and elegant ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D03D15/00D03D13/00D06C7/02D03D15/283D03D15/54D03D15/56
CPCD03D13/00D03D25/005D06C27/00D10B2331/04D10B2505/12D03D15/54D03D15/56
Inventor 张智王卫罗道彬
Owner 重庆凌达汽车织物股份有限公司
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