Method for repairing fractured track rolling bearing of numerical control gate type pipe making machine

A technology of roller bearing and repairing method, applied in the field of machinery, can solve the problems affecting the processing of the coiled tube, poor working conditions, easy breakage of the roller bearing, etc., and achieves the effect of good effect, time and cost saving.

Active Publication Date: 2015-05-20
江苏久日数控机床有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] During the production process of the pipe making unit, it has been in a state of continuous high-speed operation. When the steel strip is formed, the roller bearings are subject to great extrusion force and friction. The working conditions are harsh, and the roller bearings are easy to break, which affects the processing of the coiled pipe.

Method used

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Examples

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Comparison scheme
Effect test

Embodiment 1

[0014] The method for repairing the breakage of the roller bearing of the numerical control gantry type pipe making machine of the present invention comprises the following steps:

[0015] 1) Remove the broken roller bearing from the pipe making unit, and use a grinding wheel to polish it clean to eliminate small tearing cracks on the section;

[0016] 2) Use oxygen-acetylene to heat the main body section to 250-350 degrees Celsius;

[0017] 3) Welding: Use welding rods to surfacing the main body of the bearing to form a convex surface with a protrusion height of 15mm, then use a grinding wheel to grind into a conical groove, and then use welding rods combined with metal filling to connect the small section of the bearing;

[0018] 4) Post-welding annealing: immediately after welding, heat the welded part to 650 degrees Celsius with a heater, keep it warm for 3-5 hours, and then cool to room temperature;

[0019] 5) Grinding the welding part and grinding the shape of the weld...

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Abstract

The invention provides a method for repairing a fractured track rolling bearing of a numerical control gate type pipe making machine. The method for repairing the fractured track rolling bearing of the numerical control gate type pipe making machine comprises the following steps firstly, the fractured track rolling bearing is detached from a pipe making unit and is thoroughly polished with a grinding wheel, and torn small cracks in a fracture surface are eliminated; secondly, oxygen- acetylene is used for heating a fracture surface body to reach 250-350 DEG C; thirdly, welding is performed, a welding rod is used to form a convex surface on a bearing body in a build-up welding mode, the protruding height is 15 mm, then, the convex surface is polished to become a conical slope through the grinding wheel, and a small connector of the bearing is connected through a method of combining the welding rod with metal; fourthly, a heater is immediately used for heating the welded position to reach 650 DEG C after welding, the temperature is kept for 3-5 hours, and then the welded position is cooled to reach the room temperature; fifthly, the welded position is polished, and the appearance of a welded joint is polished so that the welded joint and a base material can be in smooth transition. The method for repairing the fractured track rolling bearing of the numerical control gate type pipe making machine has the technical advantages that the repaired track rolling bearing can be normally used again, can basically reach or approach to the original level, and is good in effect and normal in operation, and therefore time and cost are greatly saved.

Description

technical field [0001] The invention relates to a method for repairing broken roller bearings of a numerically controlled gantry-type pipe making machine, and belongs to the field of mechanical technology. Background technique [0002] The pipe making machine is also called the welded pipe machine, the pipe making unit, and the welded pipe unit. It is produced by decoiling, forming, welding, grinding, sizing, straightening, cutting to length, cutting and other processes. Due to the forming of stainless steel welded pipes and the maturity of welding technology, seamless pipes have been replaced in many fields. Such as anti-theft doors and windows, stair handrails, drinking water pipes, food hygiene pipes, automobile exhaust pipes, muffler tail pipes, heat exchanger pipes, petrochemical pipes, ship pipes, etc. [0003] During the production process of the pipe making unit, it has been in a state of continuous high-speed operation. When the steel strip is formed, the roller ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P6/04
CPCB23P6/04
Inventor 俞圣平
Owner 江苏久日数控机床有限公司
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