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A kind of flat coil and tapered roll, rolling machine and method for producing flat coil

A flat coil and rolling machine technology, applied in the direction of coils, coil devices, metal rolling, etc., can solve problems such as deformation, inconsistent stretching, and coil wrinkles, and achieve high heat conversion efficiency, improved utilization, and uniform heating Effect

Active Publication Date: 2017-10-17
徐文龙
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, in the above device, the taper angles of the two tapered rollers are the same, although by adjusting the angle and size of the gap between the two tapered rollers, the stretching degree of the inner diameter and outer diameter of the coil can be kept consistent , but the middle part between the inner diameter and the outer diameter is often inconsistent with the stretch degree of the inner diameter or outer diameter of the coil, resulting in wrinkles and deformation of the coil
Moreover, the width-thickness ratio of existing flat coils can only reach a maximum of 35:1, which is difficult to meet the needs of miniaturization of household appliances.

Method used

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  • A kind of flat coil and tapered roll, rolling machine and method for producing flat coil
  • A kind of flat coil and tapered roll, rolling machine and method for producing flat coil
  • A kind of flat coil and tapered roll, rolling machine and method for producing flat coil

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] like figure 1 The flat coil shown, which is rolled from strip, comprises a plurality of coil layers 1 . The cross-section of the coil layer 1 is flat, and the outer contour is ring-shaped. The coil layer 1 is coiled around the longitudinal extension line to form a stacked shape in the longitudinal direction, so that the outer contour of the flat coil is figure 1 The cylinder shown is helical. In the first embodiment, the coil layer 1 has a width of 20mm and a thickness of 0.25mm.

Embodiment 2

[0064] like figure 2 , 3 As shown, in this embodiment 2, a rolling section 35 is defined on the generatrix of the conventional cone 2 of the tapered roll, and the first and last ends of the rolling section 35 are the rolling section start 5 and the rolling section end 6 respectively. A rolling section 3 is processed in the rolling section 35, and the bottom length of the rolling section is S 2 and the bottom length of rolling section S 1 equal. The ends of the tapered rollers are connected to the extension shaft 4 . In this embodiment 2, the cone angle α of the conventional cone 2 is 65°. The outer contour surface of the rolling section 3 is an arc surface, and the arc surface is also the rolling surface of the rolling section 3 . According to the outer ring diameter D of the flat coil produced 1 (The value is the outer radius R of the line of the flat coil 1 Twice of), inner ring diameter D 2 (The value is the inner radius R of the wire of the flat coil 2 Twice of),...

Embodiment 3

[0068] like Figure 4 , 5, 6, and 7, the difference between this embodiment 3 and embodiment 2 is that the outer contour surface of the rolling part 3 is a polyline surface, that is, the rolling part 3 is connected by a plurality of cones with different cone angles constitute. Meanwhile, the outer contour surface of the rolling section 3 is also the rolling surface of the rolling section 3 . According to the outer ring diameter D of the flat coil produced 1 (The value is the outer radius R of the line of the flat coil 1 Twice of), inner ring diameter D 2 (The value is the inner radius R of the wire of the flat coil 2 Twice of), inner ring thickness H 1 (that is, the thickness H of the wire of the target flat coil), the thickness H of the outer ring 2 , width-to-thickness ratio and other parameters, the rolling section in Example 3 can be composed of 2 to 4 cones with different cone angles, and its specific parameters are shown in Table 2, where the rolling section heigh...

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Abstract

The invention discloses a flat coil, a tapered roll, a rolling machine and a method for producing the flat coil. The width and thickness ratio of the coil layer of the flat coil is within 200:1; the roll body of the tapered roll has two tapers, and the tapered roll can effectively roll the middle part of the metal strip when rolling the flat coil system, so that the overall stretching degree of the strip is consistent, and the quality of the finished product of the flat coil is guaranteed. The invention also discloses a coil rolling machine with the tapered roller and a method for producing flat coils by using the rolling machine.

Description

technical field [0001] The invention relates to a flat coil, a tapered roll, a rolling machine and a method for producing the flat coil. Background technique [0002] A flat coil is a coil obtained by using non-traditional flat enamelled wire and using special winding equipment. It is mainly used in electronic devices that require low height and high current. For example, the patent document with the authorized announcement number CN 203761610U is disclosed electromagnetic heating coil. Compared with ordinary coils, flat coils have many advantages: under the same volume, flat coils are lighter in weight, higher in efficiency, and have lower current noise under high-voltage environments; under the same size, flat coils can pass through larger currents, Adapt to higher current frequencies. Compared with ordinary coils, flat coils have great market potential. [0003] Flat coils need to be processed by special winding equipment, such as a coil and its application and special...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F5/00H01F41/074B21B27/02B21B1/22H05B6/36
Inventor 徐文龙
Owner 徐文龙