Method for repairing fractured roller way spindle nose

A repair method and roller table technology, applied in the workpiece edge, welding equipment, metal processing equipment and other directions, can solve the problems of harsh welding process, poor weldability, hardening tendency and crack tendency of welded joints, etc., to avoid welding. The effect of back bending deformation

Inactive Publication Date: 2015-07-29
BAOSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The carbon content of medium-carbon alloy quenched and tempered steel exceeds 0.4%, the weldability is very poor, the hardening tendency and crack tendency of the welded joint are very serious, and very strict requirements are put forward for the welding process
[0004] 2. The frame roll is long and the roll diameter is not large, and

Method used

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  • Method for repairing fractured roller way spindle nose
  • Method for repairing fractured roller way spindle nose
  • Method for repairing fractured roller way spindle nose

Examples

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Example Embodiment

[0041] Example 1

[0042] A method for repairing the shaft head of a roller table after it is broken. The shaft head roller body 1 is used to drill the inner hole 2, and one end of the shaft body 3 is processed into a mandrel 4. The mandrel 4 and the hole 2 are matched to form an inlaid structure. The head end is 800mm and the larger roller diameter (φ390) at the distance of 200mm from the breaking position is butt-joined.

[0043] Step one, make the shaft body,

[0044] 1.1) For forgings, place a margin of 8mm-10mm on one side according to the finished shaft diagram.

[0045] 1.2) The quenching and tempering hardness of the forging is HB270-300.

[0046] 1.3) Turn the inner hole on the shaft head roller body 1 Roughness Ra1.6.

[0047] 1.4) Turn the outer circle of the mandrel 4 on the shaft body 3 and the inner hole 2 to Roughness Ra1.6, and V-groove 5 (for ventilation during assembly).

[0048] Step two, welding

[0049] 2.1) After the shaft body 3 and the shaft head roller body 1 ar...

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Abstract

The invention discloses a method for repairing a fractured roller way spindle nose. The method comprises the following steps: step1, manufacturing a connecting spindle body, assembling and performing abutting joint, drilling inner holes (2) at one end of a spindle nose roller body (1), processing the matching end of the connecting spindle body (3), matching the connecting spindle body and the inner holes (2) of a mandrel (4) and the spindle nose roller body, and axially forming V-shaped grooves (5) on the mandrel (4) on the matching end of the connecting spindle body (3) to discharge air in the inner holes (2) during installation. Step2, welding, (2.1) placing the connecting spindle body (3) and the spindle nose roller body (1) on a lathe to process grooves after assembling, the grooves are V-shaped or U-shaped, and the opening angle is in the range of 45-55 degrees. The assembled work pieces are placed on a roller wheel carrier and heated along rotation, two sides of each groove include 250-300mm of a heating region, and the preheating temperature is in the range of 200-250 degrees centigrade; welding the root of the groove. Step3, performing heat treatment after welding and mechanically processing into the demanded size. According to the repairing method, the fractured spindle nose is welded on the spindle roller body to prevent from bending deformation after being welded.

Description

technical field [0001] The invention relates to steel rolling equipment in the field of metallurgy, and more specifically relates to a method for repairing broken shaft heads of roller tables. Background technique [0002] In the rolling process of hot-rolled strip steel, affected by factors such as the temperature difference between the upper and lower surfaces of the slab, the difference in diameter between the upper and lower rolls, the difference in speed, and the deformation rate, etc., the slab will warp or buckle during the rolling process, that is, the head of the slab will be bent. After the roll bites in, an upward or downward bend is formed on the exit side. The upward bend is called warping, and the downward bending is called buckle. When the buckled steel strip is transported at high speed on the roller table, not only a huge horizontal impact kinetic energy is generated, but also a huge up and down impact kinetic energy is generated due to the slab jumping up a...

Claims

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Application Information

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IPC IPC(8): B23P6/04B23K33/00B23K31/02
CPCB23P6/04B23K31/02B23K33/00
Inventor 高峰张仁其刘松滕喆易斌
Owner BAOSHAN IRON & STEEL CO LTD
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