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Full-automatic tunnel concrete lining maintenance device and use method thereof

A technology for concrete and tunnels, which is applied in the field of fully independent maintenance equipment for tunnel concrete linings. It can solve the problems of insufficient maintenance of primary concrete and secondary lining concrete, damage to the surface integrity of the surface layer, and failure to ensure uniform watering, etc., to improve the appearance quality , avoid the risk of high-altitude operations, and reduce the effect of maintenance process costs

Active Publication Date: 2015-10-14
CHINA RAILWAY SHISIJU GROUP CORP +2
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since shrinkage is not uniform within the concrete block, this difference in volume change can create tensile stresses that promote cracks in the concrete block, thereby destroying the integrity of the surface layer and reducing its durability
[0004] In the construction of tunnel engineering, because the temperature in the tunnel is relatively constant and the air in the tunnel has a certain humidity, in the control of the concrete curing process, there is generally a phenomenon that insufficient attention is paid and the control is not strict, resulting in the maintenance of the primary support concrete and the second lining concrete. Not in place, strength and durability suffer
Moreover, due to the large cross-section and long distance of the long tunnel, artificial watering maintenance cannot ensure uniform watering, and the problem of concrete maintenance has become a common problem in tunnel construction.
[0005] At present, although there is water spraying maintenance equipment, it also requires workers to operate on site, and the level of automation is low

Method used

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  • Full-automatic tunnel concrete lining maintenance device and use method thereof
  • Full-automatic tunnel concrete lining maintenance device and use method thereof
  • Full-automatic tunnel concrete lining maintenance device and use method thereof

Examples

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Embodiment Construction

[0013] Fully autonomous maintenance equipment for tunnel concrete lining, such as figure 1 , figure 2 , image 3 As shown, it includes a maintenance platform 1, a controller 5, a water spray device and a distribution box 14, and the water spray device is composed of an additional pump 6, a water spray pipe 3 and an atomizing nozzle 2, and the water spray pipe 3 is an arc Shaped steel pipes, 5-10 atomizing nozzles 2 are arranged on each arc-shaped steel pipe, a walking device and a controller 5 are installed on the lower part of the maintenance platform 1, and two rows of parallel arc-shaped water spray pipes 3 are installed on the upper part of the maintenance platform 1 to spray water. Several atomizing nozzles 2 are arranged on the pipe 3, and the traveling device is composed of a traveling wheel 4 and a traveling motor 9. The traveling wheel 4 is installed at the lower part of the maintenance platform 1, and the traveling wheel 4 is connected with the traveling motor 9. T...

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Abstract

The invention provides a full-automatic tunnel concrete lining maintenance device comprising a maintenance rack, a controller, a water spraying device and a power distribution box. The water spraying device is composed of a pressurizing pump, two rows of arc water spraying pipes and atomizing nozzles. The lower portion of the maintenance rack is provided with a walking device and the controller. The upper portion of the maintenance rack is provided with the two rows of parallel arc water spraying pipes. The full-automatic tunnel concrete lining maintenance device is easy to operate, achieves automatic maintenance, can automatically walk and spray water and effectively reduces cracks on the surface of lining concrete, the walking speed of the full-autonomous tunnel concrete lining maintenance device can be automatically controlled through a remote controller, the strength and the durability of a concrete lining are guaranteed, and indirect economic benefits are generated; the full-automatic tunnel concrete lining maintenance device is suitable for maintenance of all kinds of tunnel lining concrete, improves construction efficiency, lowers the maintenance process cost, improves the appearance quality of concrete, purifies air in a tunnel, and shortens ventilation time. Remarkable economic benefits are created for construction. The full-automatic tunnel concrete lining maintenance device further has the advantages of being simple and compact in structure, low in manufacturing cost and easy and convenient to use.

Description

technical field [0001] The invention belongs to the field of tunnel maintenance equipment, in particular to fully autonomous maintenance equipment for tunnel concrete lining and its application method. Background technique [0002] With the rapid development of road construction in my country, the proportion of plateau and mountain tunnel projects has gradually increased, and at the same time, higher requirements have been put forward for the strength, impermeability and durability of tunnel lining concrete. The main support forms of the tunnel are primary support and secondary lining support. Shotcrete must be used in the primary support, and the secondary lining support is mainly poured concrete. [0003] As the humidity of the concrete changes, its volume also expands or contracts linearly. For newly poured concrete, the volume deformation caused by humidity changes is plastic shrinkage; for hardened concrete, the volume deformation caused by humidity changes is drying s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E21D11/10E21F17/18
Inventor 李占先周建芳刘立新孙伟亮杨丙昌党双宝于伟韩利儒梁秋彦
Owner CHINA RAILWAY SHISIJU GROUP CORP
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