Unlock instant, AI-driven research and patent intelligence for your innovation.

Method for preparing turbine sealing ring from alloy wire

A technology of alloy wires and sealing rings, which is applied in the field of preparing turbine sealing rings from alloy wires, can solve the problems of high output, waste of material costs and labor costs, and low qualification rate of sealing rings, and achieve good mechanical properties and reduce production costs , the effect of improving work efficiency

Active Publication Date: 2017-12-22
江西省萍乡市三善机电有限公司
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention aims at the above-mentioned deficiencies in the prior art, and provides a turbine seal prepared from alloy wires that can overcome the disadvantages of the relatively low pass rate of the seal ring, the failure to increase the output, and the waste of material and labor costs due to the backwardness of the seal ring manufacturing process. ring method

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for preparing turbine sealing ring from alloy wire
  • Method for preparing turbine sealing ring from alloy wire
  • Method for preparing turbine sealing ring from alloy wire

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0029] (1) Select a national standard (or customized non-standard) round wire whose chemical composition conforms to the characteristics of the sealing ring, and obtain the raw material of the sealing ring by precision rolling the wire into a rectangular cross-section; the geometric dimensions of the initially formed rectangular cross-section are rolled In the process, the grinding allowance of 0.16mm-0.20mm is usually added according to the four sides of the cross-sectional size of the seal ring to ensure the operability of the seal ring preparation process; a special spring winding machine is used to wind a spring-like independent individual; the implementation of the present invention For example, the diameter of the outer circle of the seal ring is 20.1mm, the wall thickness is 0.7mm, the plane thickness is 1.4mm, and the grinding allowance is 0.2mm as an example.

[0030] (2) After the spring-shaped individual is obtained, cut according to the center line of the spring-sha...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
hardnessaaaaaaaaaa
hardnessaaaaaaaaaa
hardnessaaaaaaaaaa
Login to View More

Abstract

The invention provides a method for preparing turbine sealing rings through an alloy wire rod. The method includes the steps that a round wire rod with chemical components conforming to the characteristics of the sealing rings is selected, and the round wire rod is mechanically ground to have a rectangular section and wound to be in a spring shape; cutting is conducted according to the center line of the spring-shaped workpiece, and multiple sealing ring preliminary rings are obtained; the preliminary rings are fed into a hardening furnace, when the preliminary rings are gradually heated to a critical point along with the furnace, heat is preserved for 0.5-2 h, and then the preliminary rings are delivered out of the furnace to be subjected to air cooling or oil cooling; then a tempering procedure is executed, in other words, after iron sheets with the thickness consistent with that of designed free openings are inserted into the openings of the hardened preliminary rings, the preliminary rings are fed into a tempering furnace to be gradually heated to a critical point along with the furnace, heat is preserved for 1.5-4 h, then the preliminary rings are delivered out of the furnace to be subjected to air cooling, and then the preliminary rings with the tempering hardness requirements of the free openings conforming to the design requirements are obtained; and then grinding and premise external grinding are conducted. The method has the advantage that the defects that sealing rings are relatively low in percent of pass and low in yield due to a backward manufacturing process of the sealing rings, and material cost and labor cost are wasted can be overcome.

Description

technical field [0001] The invention relates to the technical field of turbocharger sealing rings, in particular to a preparation process for manufacturing a turbine sealing ring from a novel alloy wire, that is, a method for preparing a turbine sealing ring from an alloy wire. Background technique [0002] The sealing ring is one of the important parts of the turbocharger, and it is widely used in the oil and gas sealing of the turbocharger of the diesel internal combustion engine and gasoline engine. [0003] With the rapid development of science and technology today, the demand for cars and machines using similar engines is also increasing. As a result, the market demand for sealing rings has been driven, but as a sealing ring manufacturer, it is generally necessary to continue to practice the traditional manufacturing process, that is: configure according to the required chemical composition, smelt and cast alloy bars to obtain raw materials for sealing rings; and then u...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00C21D9/40C21D8/00
CPCB23P15/00C21D8/00C21D9/40Y02P10/20
Inventor 李珍计邓福田叶罗萍李文锋
Owner 江西省萍乡市三善机电有限公司