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Automatic X-ray metal detection and rubber cutting machine

A metal detection and glue cutting machine technology, applied in metal processing and other directions, can solve the problems of low work efficiency, high labor intensity, time-consuming and laborious, etc., and achieve the effect of improving operating efficiency, low operating burden, and high degree of operation automation.

Active Publication Date: 2015-11-18
安徽精致机电科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The labor intensity is high, the operation is time-consuming and labor-intensive, the work efficiency is extremely low, and there is a serious waste of rubber.

Method used

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  • Automatic X-ray metal detection and rubber cutting machine
  • Automatic X-ray metal detection and rubber cutting machine
  • Automatic X-ray metal detection and rubber cutting machine

Examples

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Embodiment Construction

[0041] For ease of understanding, combined here Figure 1-8 Concrete structure and workflow of the present invention are described as follows:

[0042] The working principle of the present invention:

[0043] Such as Figure 1-2 As shown, the present invention utilizes the transmission characteristics of X-rays to perform perspective detection on the advancing rubber material a. The detection results are digitally imaged by CKD, the size and position of the metal are determined, and the results are displayed on the screen. If metal b is detected, an alarm signal will be given, and the data will be transmitted to the PLC, and the servo will control the walking position of the cutter structure. If multiple sets of cutting knives with different calibers are designed, there will be a determination of the metal size in this process. When it is greater than a set value, the servo will control the movement of the large-diameter cutter, and vice versa, the servo will control the sma...

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PUM

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Abstract

The invention belongs to the field of metal residue detection in the rubber industry, and particularly relates to an automatic X-ray metal detection and rubber cutting machine. The machine comprises a material transport and conveying belt, an X-ray detector, a cutter structure and a PLC (Programmable Logic Controller) control component, wherein the material transport and conveying belt is used for conveying a to-be-detected rubber material to advance at the predetermined speed along the predetermined direction; the X-ray detector is used for performing on-line detection on the rubber material passing through an induction end of the X-ray detector; the cutter structure is arranged at a belt surface at the rear of an induction area of the X-ray detector in the conveying direction of a conveying belt part; and the PLC control component is used for receiving a metal induction signal transmitted by the X-ray detector, performing coordinate point positioning in a plane coordinates system based on transverse movement positioning of the cutter structure and longitudinal movement positioning of the conveying belt part, and driving a power mechanism to drive a cutter part to make lifting movement to cut the rubber material under the cutter part. The machine can realize the effect of rapid-pace and high-efficiency metal detection and rubber cutting operation, and can also guarantee the accuracy and reliability of the rubber cutting operation.

Description

technical field [0001] The invention belongs to the field of metal residue detection in the rubber industry, and in particular relates to an X-ray metal detection automatic rubber cutting machine. Background technique [0002] Due to the limitations of manufacturing technology, there are often metal particle impurities in the current rubber materials used for automobile tires. Since rubber materials are stored and transported in the form of film, metal particles and impurities are covered in the film and cannot be seen visually, so direct manual visual removal cannot be performed. A large number of metal particles and impurities enter the extruder along with the rubber material, which will damage important parts of the equipment such as screws, bushes, rollers, etc., and will also seriously affect the quality of tires. In response to the above situation, at present, after the rubber material is transported, a metal detection process designed based on the principle of cuttin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B26F1/38B26D5/00B26D5/06B26D7/01
Inventor 王运斌奚树青
Owner 安徽精致机电科技有限公司
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