Unlock instant, AI-driven research and patent intelligence for your innovation.

Method for casting outstanding shell of brake booster vacuum pump

A technology for boosting vacuum pump and casing, applied in the field of high-quality brake booster vacuum pump casing, can solve the problems of low production efficiency, high production cost, poor wear resistance, etc., to improve alloy yield, improve alloy quality, and reduce production. cost effect

Inactive Publication Date: 2015-11-25
高文梅
View PDF7 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Most of the current brake booster vacuum pump shells are made of aluminum alloy die castings by casting method, but the structure of the brake booster vacuum pump shell castings is relatively complicated, the thickness of the shell wall is uneven, and molten metal is injected into the casting during the pouring process. Air will be involved in the cavity of the membrane and insufficient casting of molten metal will occur; therefore, when the housing of the automotive brake booster vacuum pump is made of aluminum alloy die-casting parts, defects such as pores, shrinkage cavities, and leakage are often prone to occur; and the manufactured products High defective rate, serious waste of raw materials and energy, low production efficiency, resulting in high production cost; at the same time, the obtained shell has poor wear resistance, corrosion resistance, and high thermal expansion coefficient; in addition, the current casting method is complex and the product Quality is not easy to control, pressure control is unreasonable
If you use poor wear resistance and corrosion resistance, which affect driving safety, and defective car brake booster vacuum pump housings, it will easily lead to safety accidents.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for casting outstanding shell of brake booster vacuum pump
  • Method for casting outstanding shell of brake booster vacuum pump
  • Method for casting outstanding shell of brake booster vacuum pump

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A casting method of a high-quality brake booster vacuum pump casing, the specific steps are as follows:

[0034] (1) Select shell raw materials and prepare for smelting:

[0035] Select aluminum-silicon alloy as the raw material of the shell, remove the oxide layer on the surface of the aluminum-silicon alloy, and prepare for smelting; clean the coating and oxide layer on the surface of the melting equipment, rapidly raise the temperature of the melting equipment to 300°C, keep it warm for 0.5 hours, and then heat it at 20°C / min The temperature is raised to 450°C at a high speed, and at the same time, the protective coating is evenly sprayed on the surface of the smelting equipment in the same direction, and kept warm for 0.5 hours, and dried for later use; the composition of the silicon-aluminum alloy and the mass percentage of each composition are: Si: 23%, Mg: 4.5%, Cu: 0.5%, Fe: 0.15%, Mn: 1%, Zn: 0.1%, Ti: 0.05%, Cr: 0.25%, and the rest is Al;

[0036] (2) Raw mat...

Embodiment 2

[0048] A casting method of a high-quality brake booster vacuum pump casing, the specific steps are as follows:

[0049] (1) Select shell raw materials and prepare for smelting:

[0050] Select aluminum-silicon alloy as the raw material of the shell, remove the oxide layer on the surface of the aluminum-silicon alloy, and prepare for smelting; clean the coating and oxide layer on the surface of the melting equipment, rapidly raise the temperature of the melting equipment to 320°C, keep it warm for 0.5 hours, and then heat it at 22°C / min The temperature is raised to 500°C at a high speed, and at the same time, the protective coating is evenly sprayed on the surface of the smelting equipment in the same direction, and kept for 0.8 hours, and dried for later use; the composition of the silicon-aluminum alloy and the mass percentage of each composition are: Si: 24%, Mg: 3.2%, Cu: 2.5%, Fe: 0.25%, Mn: 0.6%, Zn: 0.15%, Ti: 0.1%, Cr: 0.2%, and the rest is Al;

[0051] (2) Raw materia...

Embodiment 3

[0063] A casting method of a high-quality brake booster vacuum pump casing, the specific steps are as follows:

[0064] (1) Select shell raw materials and prepare for smelting:

[0065] Select aluminum-silicon alloy as the raw material of the shell, remove the oxide layer on the surface of the aluminum-silicon alloy, and prepare for smelting; clean the coating and oxide layer on the surface of the smelting equipment, quickly raise the temperature of the smelting equipment to 300-350°C, keep it warm for 0.5 hours, and then Raise the temperature to 450-550°C at a rate of 25°C / min, and at the same time spray protective coating evenly on the surface of the smelting equipment in the same direction, keep it warm for 0.5-1 hour, and dry it for later use; the composition of silicon-aluminum alloy and the mass percentage of each composition For: Si: 23-25%, Mg: 2.5-4.5%, Cu: 0.5-4.5%, Fe: 0.15-0.5%, Mn: 0.2-1%, Zn: 0.1-0.25%, Ti: 0.05-0.15% , Cr: 0.05-0.25%, the rest is Al;

[0066] ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
yield strengthaaaaaaaaaa
tensile strengthaaaaaaaaaa
yield strengthaaaaaaaaaa
Login to View More

Abstract

A method for casting an outstanding shell of a brake booster vacuum pump comprises the steps of selecting of raw materials of the shell; smelting preparation and raw material smelting; primary smelting and external refining; and wire feeding, shell casting, thermal treatment and performance examination. According to the method, element configuration is performed on the raw materials for casting the shell, the shell casting process is improved, parameters during casting are set, and accordingly the method has the characteristics that energy consumption is reduced, the production cost is reduced, and the production efficiency is improved; the shell of the brake booster vacuum pump is made to have the characteristics of high strength, abrasion resistance and corrosion resistance.

Description

technical field [0001] The invention relates to a casting method of a brake booster vacuum pump shell, in particular to a method for casting a high-performance, high-quality brake booster vacuum pump shell by preparing shell raw materials, improving the process flow, and setting optimal parameters. Background technique [0002] Most of the current brake booster vacuum pump shells are made of aluminum alloy die castings by casting method, but the structure of the brake booster vacuum pump shell castings is relatively complicated, the thickness of the shell wall is uneven, and molten metal is injected into the casting during the pouring process. Air will be involved in the cavity of the membrane and insufficient casting of molten metal will occur; therefore, when the housing of the automotive brake booster vacuum pump is made of aluminum alloy die-casting parts, defects such as pores, shrinkage cavities, and leakage are often prone to occur; and the manufactured products High ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22D18/04
Inventor 高文梅
Owner 高文梅