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Method for ring rolling forming of groove inclined inner hole ring part

A ring and rolling technology, which is applied in the field of rolling and forming of inclined inner hole rings of grooves, can solve the problems of material waste, low production efficiency, and damage to metal fiber flow lines.

Inactive Publication Date: 2015-12-09
TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The groove of this type of ring is difficult to be directly formed by die forging. Usually, a simple preform is formed by die forging first, and then the size of the groove is machined by machining, but this will cause the circumferential metal fiber streamline of the ring to be in the cutting process. The medium is destroyed, the tissue performance deteriorates, the production efficiency is low, and the material waste is serious

Method used

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  • Method for ring rolling forming of groove inclined inner hole ring part
  • Method for ring rolling forming of groove inclined inner hole ring part
  • Method for ring rolling forming of groove inclined inner hole ring part

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Embodiment Construction

[0019] by figure 1 The ring with inclined groove and inner hole shown is a specific example, and the size of the ring with inclined inner hole in groove that is required to be rolled and expanded is: the outer diameter of the ring is D=1843mm, and the larger inner diameter of the inclined inner hole is d 1 =1715mm, the small inner diameter of the oblique inner hole d 2 =1686mm, axial height H=60mm, groove arc radius R u =12mm, the inner diameter of the groove d u =1783mm, the dimension between the outer edge of the groove and the upper and lower end faces of the ring h=15mm, the height of the outer edge of the groove h 1 =30mm, the angle α between the upper and lower inner walls of the groove and the horizontal plane 1 、α 2 are 6° and 5° respectively, and the angle β between the wall of the inclined inner hole and the axial direction of the ring is 14°; the process steps of rolling and expanding are as follows: Figure 1~5 as shown,

[0020] (1) Determine the rolling rat...

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Abstract

The invention relates to a method for ring rolling forming of a groove inclined inner hole ring part and belongs to the technical field of ring part ring rolling forming. The method is characterized by comprising the following steps: 1) determining a ring rolling ratio lambda; 2) according to the ring part dimension, ring rolling ratio and volume invariability principle, determining rectangular cross-section blank dimensions including the external diameter D0, the internal diameter d0 and the height H0; 3) performing ring rolling roll pass design: according to the dimensional structure and deformation conditions of blank and the ring part, designing working face cavity dimensions of a driving roller and a core roller; 4) determining ring rolling process parameters including the rotating speed of the driving roller, the feeding speed of the core roller, the initial ring rolling temperature and ring rolling finishing temperature; 5) performing ring rolling forming: according to the design parameters, through continuous multi-pass deformation on a closed type ring rolling machine, making the diameter of ring blank be expanded continuously and causing an inclined inner hole and the cross-section of a groove to undergo ring rolling forming. The method has the advantages that the groove inclined inner hole ring part is stable in the ring rolling process, the process parameter design is rational, the ring part is accurate in outline dimension and good in performance quality, the ring rolling finished product rate is high, and energy and material waste is low.

Description

technical field [0001] The invention belongs to the technical field of rolling and forming of ring parts, and in particular relates to a method for rolling and forming of ring parts with oblique inner holes in grooves. Background technique [0002] Groove rings refer to special-shaped rings with grooves on the outer surface or inner surface (the groove depth accounts for more than one-fifth of the wall thickness), figure 1 The depth of the groove of the ring shown is one-half of the wall thickness, and the inner hole and the upper and lower inner walls of the groove have a certain slope, and the shape and size are complicated. Key basic parts such as double-sided roller bodies, concrete mixer truck support guide rails, double-sided flanges and high-pressure ball valve bodies commonly used in engineering fields are all grooved ring parts, which have high requirements for dimensional accuracy, performance quality and organizational stability. The groove of this type of ring i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21H1/06
Inventor 秦芳诚李永堂刘志奇齐会萍
Owner TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY
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