Pulping method and pulping equipment for producing Fu tea

The technology of Fucha tea and equipment is applied in the field of beating and beating equipment for producing Fucha tea, which can solve the problems of increased production cost, high labor intensity, low production efficiency, etc., and achieves the effects of reduced production cost, high degree of automation, and improved production efficiency.

Inactive Publication Date: 2015-12-23
HUNAN JIANLING IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the production of Fu tea is mainly manual labor, the quality of the product has a lot to do with the production experience and work seriousness of the workers, especially the beating process, which is a physical labor. A large amount of dark tea raw materials are piled together for turning, There are many problems in manual beating and mixing: first, the amount of beating is difficult to control. If beating too much, the moisture content of the tea leaves will be increased, and mildew will easily occur; The quality of the product cannot be effectively controlled; the second is that the slurry is not stirred evenly, and the beating uniformity is lower than 80%, which leads to uneven flowering of Fucha, and the uniformity of flowering of Fuzhuan tea is ≤70%; the third is that the tea leaves are stirred on the ground, It is also in direct contact with people, and there is slurry water everywhere, and the hygienic requirements cannot be guaranteed; Fourth, the labor intensity is high. Thousands of catties of tea raw materials are piled up together. Competence requires a large number of laborers. Generally, more than 10 male laborers are required in one shift. Fifth, the production efficiency is low, and a shift can only process 5 tons of raw materials. Sixth, the production cost is high. Now the labor cost has risen sharply, causing the production cost to double. Increase
With the development of the dark tea industry, people have higher and higher requirements for the quality and hygiene of Fucha products, and the traditional production methods can no longer meet the requirements of clean, programmed and standardized development of Fucha production.

Method used

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  • Pulping method and pulping equipment for producing Fu tea
  • Pulping method and pulping equipment for producing Fu tea
  • Pulping method and pulping equipment for producing Fu tea

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Embodiment 1: the technical solution of the beating method of producing Fu tea is: take the following steps:

[0017] a. Material transportation: Send the blended tea raw materials into the silo;

[0018] b. Brewing tea juice: put it into the cooking pot for 1-2 hours according to the ratio of the weight ratio of tea stem to water: 1:50-150, then filter the tea juice and put it into the tea juice tank;

[0019] c. Feeding: Put the tea raw materials into the mixer quantitatively from the feeding port of the silo;

[0020] d. Automatic beating: use an automatic programmed beating machine to extract tea juice from the tea juice tank and spray the slurry water quantitatively to the tea raw materials in the mixer. The weight of the sprayed slurry water is controlled at 20-35% of the tea weight;

[0021] e. Automatic stirring: the tea raw materials are stirred in the blender while beating, and the stirring time is controlled at 0.5-2 minutes until the pulp is evenly distribu...

Embodiment 2

[0023] Embodiment 2: the technical solution of the beating method of producing Fu tea is: take the following steps:

[0024] a. Material transportation: Send the blended tea raw materials into the silo;

[0025] b. Brewing tea juice: Put the tea stem in a steaming pot according to the weight ratio of 1:80-120 or 1:90-100 to water, and after 1-2 hours, filter the tea juice and put it into the tea juice tank;

[0026] c. Feeding: Put the tea raw materials into the mixer quantitatively from the feeding port of the silo, and the automatic metering and automatic feeding method can be adopted;

[0027] d. Automatic beating: Use an automatic programmed beating machine to extract tea juice from the tea juice tank and spray the slurry water quantitatively to the tea raw materials in the mixer. The weight of the sprayed slurry water is controlled at 25-32% of the tea weight, or 28-30% %;

[0028] e. Automatic stirring: the tea raw materials are stirred in the blender while beating, an...

Embodiment 3

[0030] Embodiment 3: as Figure 1-2 Shown: the beating equipment for the production of Fu tea is provided with a silo 4, and the hopper 4 is provided with a hopper 5, and an up and down mixer 13 is arranged under the hopper 5, and a vertical agitator is provided between the silo 4 and the mixing barrel 7 of the mixer 13. The barrel implements the spraying pipe 6 for spraying slurry water quantitatively, the spraying pipe 6 is provided with the flow control valve 3 controlled by the flow controller 16, the spraying pipe 6 is connected with the tea juice delivery pipe 15, and the tea juice delivery pipe 15 is connected with the tea juice delivery pipe 15. Barrel 1 is connected.

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PUM

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Abstract

The invention provides a pulping method and pulping equipment for producing a Fu tea, and relates to a Fu tea production method and Fu tea production equipment. The pulping method adopts the following steps: transporting tea leaf raw materials: transporting blended tea leaf raw materials into a material bin; cooking tea liquor: putting tea stems and water in a cooking pan according to the weight ratio of the tea stems to the water being 1: 50-150, cooking the tea stems and the water for 1-2 hours, filtering tea liquor, and putting the filtered tea liquor into a tea liquor pot; putting the tea leaf raw materials: quantitatively putting the tea leaf raw materials into a mixer from a feed opening of the material bin, and automatically pulping the tea leaf raw materials; extracting the tea liquor from the tea liquor pot through an automatic programmed pulping machine, quantitatively spraying seriflux to the tea leaf raw materials in the mixer, controlling the weight of the sprayed seriflux to be 20-35% of that of tea leaves, and automatically stirring the tea leaf raw materials and the seriflux; pulping the tea leaf raw materials while stirring the tea leaf raw materials until the seriflux is uniformly distributed in the tea leaf raw materials, controlling the stirring time to be 0.5-2 minutes, and automatically discharging the stirred tea leaf raw materials; automatically discharging the stirred tea leaf raw materials, and enabling the discharged tea leaf raw materials to enter subsequent working procedures. According to the pulping method and the pulping equipment disclosed by the invention, cleaning, programming and standardizing of Fu tea production are realized.

Description

technical field [0001] The invention relates to a production method of Fucha and Fucha production equipment. Background technique [0002] Fu tea is a traditional black tea product, and it is deeply loved by people because it contains Saccharomyces coronis, which has the functions of removing greasy, digesting, reducing fat and losing weight. The number of golden flowers and the size of golden flower particles are important indicators to measure the quality of Fuzhuan tea. In order to make Fuzhuan tea grow large and many golden flowers, people have invented a beating process in the long-term production practice, that is, adding tea juice to the raw material of Fuzhuan tea-black hair tea for fermentation, and the produced golden flowers are both large and good. . Since the production of Fu tea is mainly manual labor, the quality of the product has a lot to do with the production experience and work seriousness of the workers, especially the beating process, which is a physi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23F3/08
Inventor 贺建中
Owner HUNAN JIANLING IND
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