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Restoration method for mold fractures

A repair method and crack technology, which is applied in the field of mold crack repair, can solve problems such as brittle spalling of the weld surface, coarse grains of the weld structure, and high brittleness of the weld zone, etc., so that the degree of lattice distortion is weakened, and the weld surface Good molding and uniform performance

Inactive Publication Date: 2016-01-20
NINGBO INST OF TECH ZHEJIANG UNIV ZHEJIANG
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  • Application Information

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Problems solved by technology

For large cracks with a width of 0.5 and a depth of more than 1 mm, manual TIG wire filling is usually used to repair them. However, due to the slow cooling rate, the grains of the weld structure are coarse, and there are a lot of hard carbonization in the weld structure. material, resulting in high brittleness and low strength in the weld area, which is prone to cracking under the action of thermal fatigue stress, and the scouring and adhesion during casting will cause brittle peeling of the weld surface, forming pits, resulting in mold failure secondary failure

Method used

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Embodiment Construction

[0032] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0033] Such as figure 1 , figure 2 Shown, the repair method of a kind of mold crack of the present invention,

[0034] According to the width and depth of the cracks, the cracks are divided into two categories: the width of the type a crack is between 0.5 and 3 mm, and the depth is between 1 and 5 mm; the width of the type b crack is more than 3 mm and the depth is more than 5 mm;

[0035] The repair of type a cracks includes the following steps:

[0036] (1) Remove the crack area on the surface of the mold with a manual grinding wheel;

[0037] (2), remove the thermal fatigue layer of the mold;

[0038] (3), carry out ultrasonic flaw detection to the crack area, if there are still cracks, then return to step (1); otherwise, perform step (4); thus ensure that the crack cleaning is completed;

[0039] (4) Clean the above-mentioned area wit...

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Abstract

The invention discloses a restoration method for mold fractures. According to the method, the fractures are divided into two types according to the width and the depth of the fractures, wherein the width of the fractures of the type a is between 0.5 mm and 3 mm, and the depth of the fractures of the type a is between 1 mm and 5 mm; the width of the fractures of the type b is 3 mm or above, and the depth of the fractures of the type b is 5 mm or above; and according to the size of the fractures, restoration is performed according to the restoration method for the fractures of the type a and the restoration method for the fractures of the type b. By means of the restoration method, the large fractures with the width of 0.5 mm or above and the depth of 1 mm or above can be restored.

Description

technical field [0001] The invention belongs to the technical field of mold repair, and specifically relates to a method for repairing mold cracks by combining manual electric arc and laser composite. Background technique [0002] my country's mold industry has developed rapidly in recent years and has become the third largest mold producer in the world after Japan and the United States. Compared with foreign advanced mold production levels, my country's mold industry still has a big gap, mainly in the aspects of long manufacturing cycle, low manufacturing precision, and short mold life. Among them, the problem of short mold life is particularly prominent, which directly leads to waste of resources. and rising production costs. Therefore, the use of modern high-tech technology to repair and reuse failed molds, prolong the service life of molds, and restore unnecessary losses in production will greatly promote the development of industry and the national economy, which has si...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P6/04
CPCB23P6/04
Inventor 刘立君齐萌李继强贾志欣张红兴
Owner NINGBO INST OF TECH ZHEJIANG UNIV ZHEJIANG
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