Technological method for producing inorganic fibers from red mud

A technology of inorganic fiber and process method, which is applied in the direction of manufacturing tools and glass manufacturing equipment, can solve the problems of not meeting the national "rock wool" technical standard, high production cost, complicated process, etc., and achieve significant social environmental protection benefits, production The effect of low cost and simple process

Active Publication Date: 2016-01-27
张勇
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its technology needs to neutralize the red mud with acid, the process is complicated, and the production cost is high. Using acid as a neutralizing agent will produce harmful gases during the high-temperature melting process, which has a certain impact on the environment.
At the same time, the inorganic fibers produced can only barely meet the technical indicators of "mineral wool", but cannot meet the national technical standards of "rock wool", especially the indicator of "acidity coefficient"

Method used

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  • Technological method for producing inorganic fibers from red mud
  • Technological method for producing inorganic fibers from red mud
  • Technological method for producing inorganic fibers from red mud

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Red mud is used as the main ingredient, and its water content is controlled at 10-14% before batching. Add cement at a weight ratio of 1:0.1-0.15, add water and stir to mix evenly, and the total water content after mixing is controlled at 8-12%. 325 or 425 Portland cement is used as the curing agent for the cement.

[0018] The mixture is strongly pressed into a ball shape, about 4 x 6 x 8 cm, dried naturally, and solidified to form a ball block material.

[0019] Then the ball block materials, basalt ore blocks and coke are mixed evenly according to the weight ratio of 3.5:0.1~0.2:1 to form semi-finished materials; The content of Al2O3 is more than 14%, and it is used as an acidity coefficient regulator; the particle size of coke is 6-10cm, and the calorific value is >7000kca / k.

[0020] Semi-finished materials are melted at a high temperature in a melting furnace, and the temperature during high-temperature melting is 1400-1550°C to form a molten liquid.

[0021] Th...

Embodiment 2

[0024] Red mud is used as the main ingredient, and its water content is controlled at 10-14% before batching. Add cement and silica powder at a weight ratio of 1:0.15:0.1-0.2, add water and mix well, and the total water content after mixing is controlled at 8-0. 12%; the cement adopts 325 or 425 Portland cement, which is used as a curing agent; the specification of silica powder is 325-500 mesh, and the SiO2 content is more than 95%, which is used as an acidity coefficient regulator.

[0025] The mixture is strongly pressed into a ball shape, about 4 x 6 x 8 cm, dried naturally, and solidified to form a ball block material.

[0026] Then batch the ball block material and coke according to the weight ratio of 3.5:1, mix them evenly, and form a semi-finished material; the coke particle size is 6-10cm, and the calorific value is >7000kca / k.

[0027] The semi-finished material is melted at high temperature in the melting furnace. The temperature during high-temperature melting is ...

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Abstract

The invention discloses a technological method for producing inorganic fibers from red mud and belongs to the field of comprehensive utilization of the red mud. According to the technological method, a curing agent and an acidity coefficient modifier are added to the red mud, a mixture and coke are molten at the high temperature, element resources including Si, Ca, Fe, Al, Na and Mg in the red mud, the curing agent and the acidity coefficient modifier are sufficiently utilized, the red mud is taken as a main material for production of the inorganic fibers, the ratio of the dosage of the red mud can be higher than 70%, red mud pollution is effectively treated, the produced inorganic fibers reach the level of rock wool, and economic, social and environmental benefits are remarkable. The technology is simple, the production cost is low, and large-scale production of the red mud for comprehensive utilization can be realized.

Description

technical field [0001] The invention belongs to the field of comprehensive utilization of red mud, in particular to a process method for producing inorganic fibers by using red mud. Background technique [0002] Red mud is the residue produced after bauxite is extracted from alumina through the "Bayer method" or "sintering method". The amount of red mud produced is related to the production method and ore grade. Generally, 1-1.7 tons of slag will be produced for every ton of alumina produced. These slags are reddish brown because they are rich in iron oxide. They are called red mud and belong to Hazardous solid waste, the lower the grade of raw materials, the greater the amount of red mud produced. As the world's four largest alumina producers, China discharges tens of millions of tons of red mud every year. A large amount of red mud cannot be fully and effectively utilized. At present, the red mud treatment in the alumina plant is still piled up by building red mud dams. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03B37/00
Inventor 张勇张欣张银国
Owner 张勇
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