Lightweight double-glass module

A double-glass component and lightweight technology, applied in the field of solar cells, can solve the problems of reducing the power generation efficiency and life of the component, increasing the development cost of the component PID, sealing material and cell damage, etc., achieving little difference, weight reduction, sealing small damage effect

Inactive Publication Date: 2016-04-13
CHANGZHOU ALMADEN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The existing backplane + glass traditional module, because the backplane has the risk of water vapor penetration, it will damage the sealing material and battery sheet in the module, reduce the power generation efficiency and life of the module; and the strength of the traditional module is weak, it needs to be increased The frame is used to withstand the wind and snow load, which virtually increases the development cost and causes the PID phenomenon of the module; in production, the finished backplane of the backplane module is prone to appearance defects such as bulges;
[0005] 2. The existing double-glass modules are heavy because they are matched with thicker glass, which brings considerable inconvenience to the installation of modules on various terrains; and after the thickness of the glass is increased, the overall layer of the module The pressing time will become longer, affecting the overall production capacity

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Such as figure 1 As shown, the module stacking method: use 0.85mm anti-reflective coating chemically tempered glass 1 for the positive glass, first spread two POE sheets on the positive glass, and then arrange the battery string 3 on it, after welding, then install the battery string 3 Lay a piece of POE on top of it, and cover it with 2.0mm physical toughened glass 4.

[0028] Among them, the encapsulation layer 2 POE needs to achieve a corresponding cross-linking degree of about 75%-90% and a peel strength tensile force of more than 100N, and the lamination process needs to realize that the battery string 3 does not have lamination problems such as parallel strings, string expansion, and air bubbles. The sealing material itself also needs to undergo UV aging 60kw*h / m 2 , TC200 and DH1000 tests; the chemical tempered glass 1 surface stress value is greater than 640Mpa, and in the drop ball test, a 1040g ball falls to 60cm, and its warpage, bow bend, and wave bend shou...

Embodiment 2

[0036] The chemically tempered glass 1 in Example 1 is replaced by chemically tempered glass 1 with a thickness of 0.55 mm, the physically tempered glass 4 is replaced with chemically tempered glass 1 with a thickness of 2.2 mm, and other structures are the same as in Example 1.

Embodiment 3

[0038] The chemically tempered glass 1 in Example 1 is replaced with chemically tempered glass 1 with a thickness of 0.65 mm, and the physically tempered glass 4 is replaced with physical tempered glass 4 with a thickness of 1.6 mm. The other structures are the same as in Example 1.

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PUM

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Abstract

The invention belongs to the field of solar cells, and provides a lightweight double-glass module comprising chemically toughened glass, a packaging layer, cell strings, a packaging layer and physically toughened glass which are arranged from the top to the bottom in turn. According to the lightweight double-glass module, chemically toughened glass acts as front glass and cell sheets crack if chemically toughened glass is used for supporting due to excessive flexibility of chemically toughened glass, and physically toughened glass acts as back glass and float physically toughened glass acts as a main bearing surface under the condition of wind-snow load so that the cell strings in module can be greatly protected, and the overall strength of the module can be increased through the collocation; besides, the installing method is almost the same with that of common double-glass modules so that the installing method does not need to be changed; and thinner glass is adopted on the basis of a backboard module and the double-glass module, and weight is relatively low and is only about 12KG so that weight is reduced by 40% in comparison with that of conventional double-glass.

Description

technical field [0001] The invention belongs to the field of solar cells, in particular to a lightweight double-glass module. Background technique [0002] Most of the existing photovoltaic modules use backplane + physical tempered glass or 2.5mm physical tempered glass + 2.5mm physical tempered glass and 2.0mm physical tempered glass + 2.0mm physical tempered glass. Compared with traditional components of the same type, there are defects such as high water vapor transmission rate, weak mechanical strength, and weak aging performance. Compared with double-glass components, double-glass components replace the traditional backplane with backplane glass on the basis of backplane components, solving the problem of It eliminates the problems of backplane components, but far exceeds the traditional backplane components in terms of weight. [0003] Defects and deficiencies of the prior art: [0004] 1. The existing backplane + glass traditional module, because the backplane has t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01L31/048
CPCY02E10/50H01L31/0488
Inventor 钟俊杰林俊良林金锡林金汉
Owner CHANGZHOU ALMADEN
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