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Manufacturing method of temperature control injection mold

A technology for injection molds and manufacturing methods, which is applied in the field of injection mold manufacturing, can solve the problems of reducing the accuracy of sensor transmission signals, hindering the magnetic conduction path of magnetic rings, and low precision, achieving outstanding heating and heat preservation performance, realizing temperature regulation, Use the effect of stable performance

Inactive Publication Date: 2016-05-25
苏州乔布注塑工业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] (1) Since the teeth of the upper and lower magnetic conducting rings are relatively placed, the positioning of the magnetic conducting ring through the cooperation of the positioning hole and the guide post is only a positioning in the vertical direction between the upper and lower magnetic conducting rings, while the upper and lower magnetic conducting rings When the rings are placed relative to each other, the teeth are relatively occluded. This positioning method cannot guarantee the accuracy of the alignment of the teeth of the upper and lower magnetic rings, thus affecting the performance of the product.
[0008] (2) In order to realize the positioning between the upper and lower magnetic rings, a positioning hole is provided on the magnetic ring, which hinders the magnetic path on the magnetic ring, makes the magnetic field distribution uneven, and affects the effect of magnetic field induction; Moreover, at the positioning hole, the mechanical strength is also low, and the micro-deformation that will occur when the stress is applied here will cause the magnetic circuit to break, which will affect the effect of magnetic field induction, thereby reducing the consistency and reliability of the sensor, and greatly Reduces the accuracy of the signal delivered by the sensor
[0009] (3) The local temperature control effect is not good, and the precision is not high, which affects the molding quality of the local details of the product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A method for manufacturing a temperature-controlled injection mold, the specific steps are as follows:

[0034] (1) Mold design, 3D modeling of each structural part of the mold, and making the mold assembly drawing to machine the mold body;

[0035] (2) Make engineering drawings of each part and formulate mold tolerance standards;

[0036] (3) Machining the mold body, processing the groove structure on the formed upper mold body and the lower mold body; the processing equipment is a vertical milling machine, and the cutting tool is a finger-type milling cutter with a diameter of 4mm, and the spindle speed of the milling cutter is 1000r / min, the feed rate is controlled at 0.06mm / r, and the cutting fluid is emulsion;

[0037] (4) Soaking treatment in vegetable oil, immersing mold in special vegetable oil for 24h, special vegetable oil includes rapeseed oil, tung oil and castor oil, the ratio of rapeseed oil, tung oil and castor oil is 2:1:1, After soaking, heat the mold...

Embodiment 2

[0044] A method for manufacturing a temperature-controlled injection mold, the specific steps are as follows:

[0045] (1) Mold design, 3D modeling of each structural part of the mold, and making the mold assembly drawing to machine the mold body;

[0046] (2) Make engineering drawings of each part and formulate mold tolerance standards;

[0047] (3) Machining the mold body, processing the groove structure on the formed upper mold body and the lower mold body; the processing equipment is a vertical milling machine, and the cutting tool is a finger-type milling cutter with a diameter of 4mm, and the spindle speed of the milling cutter is 1100r / min, the feed rate is controlled at 0.065mm / r, and the cutting fluid is emulsion;

[0048](4) Soaking treatment in vegetable oil, immersing the mold in special vegetable oil for 25h, special vegetable oil includes rapeseed oil, tung oil and castor oil, the ratio of rapeseed oil, tung oil and castor oil is 2.2:1:1, After soaking, heat th...

Embodiment 3

[0055] A method for manufacturing a temperature-controlled injection mold, the specific steps are as follows:

[0056] (1) Mold design, 3D modeling of each structural part of the mold, and making the mold assembly drawing to machine the mold body;

[0057] (2) Make engineering drawings of each part and formulate mold tolerance standards;

[0058] (3) Machining the mold body, processing the groove structure on the formed upper mold body and the lower mold body; the processing equipment is a vertical milling machine, and the cutting tool is a finger-type milling cutter with a diameter of 4mm, and the spindle speed of the milling cutter is 1300r / min, the feed rate is controlled at 0.07mm / r, and the cutting fluid is emulsion;

[0059] (4) Soaking treatment in vegetable oil, immersing the mold in special vegetable oil for 26h, special vegetable oil includes rapeseed oil, tung oil and castor oil, the ratio of rapeseed oil, tung oil and castor oil is 2.5:1:1, After soaking, heat th...

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Abstract

The invention discloses a manufacturing method of a temperature control injection mold, comprising the specific steps of designing the mold, making an engineering drawing, machining a mold body, performing soaking treatment in vegetable oil, performing heat treatment, arranging an electrical heating element, packaging the electrical heating element, arranging a magnetic guide ring and performing aftertreatment; during mold design, 3D modeling is performed on various structural parts of the mold, a general assembly drawing of the mold is made for machining the mold body, the mold body is machined, and groove structures are machined on a formed upper mold body and a formed lower mold body. A mold prototype drawing is subjected to CAD design, the problems occurring in practical machining can be avoided according to a simulation analysis of the drawing, the manufacturing method is simple and convenient to implement, and moderate in cost, the plurality of groove structures are made on an upper mold and a lower mold by machining, and are used for arranging the electrical heating element, the electrical heating element is matched with an external electrical heating device to be used, and temperature conditioning of the mold can be effectively realized; meanwhile, the electrical heating element is reasonable in arrangement and packaging, and stable in usability, so that the heating and thermal insulation properties of the injection mold are more outstanding.

Description

technical field [0001] The invention relates to the technical field of injection mold manufacturing, in particular to a method for manufacturing a temperature-controlled injection mold. Background technique [0002] Injection mold is a tool for producing plastic products, and it is also a tool for giving plastic products complete structure and precise dimensions. The injection mold consists of two parts, the movable mold and the fixed mold. The movable mold is installed on the movable template of the injection molding machine, and the fixed mold is installed on the fixed template of the injection molding machine. During injection molding, the movable mold and the fixed mold are closed to form the gating system and the mold Cavity, when the mold is opened, the movable mold and the fixed mold are separated to take out the plastic product. There are many types of injection molds, which can be divided into thermosetting plastic molds and thermoplastic plastic molds according to...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C33/38
CPCB29C33/3842
Inventor 程树年
Owner 苏州乔布注塑工业有限公司