Upward continuous casting technology for large-load electro-conductive copper bus bars

A continuous casting process and technology for copper busbars, which are applied to the field of upward lead continuous casting of large-load conductive copper busbars, can solve the problems of production continuity, low production efficiency, high production input cost, and high material waste rate, and achieve The production varieties and specifications are flexible and diverse, there is no three waste pollution, and the product quality is good.

Inactive Publication Date: 2016-06-15
ANHUI XINXU NEW MATERIALS LTD BY SHARE LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The production process of large-load conductive copper busbar copper rods in the prior art is mainly semi-continuous casting process and horizontal continuous casting process. The oxygen content in the billet obtained by semi-continuous casting process and horizontal continuous casting process is not easy to control, and the produced cast The pass rate of billets is low; and the cast billets produced by semi-continuous casting process and horizontal continuous casting process need to be rolled to obtain finished products. The traditional rolling process of large-load conductive copper busbar copper rods mainly includes the following steps : first heat the ingot, then hot-roll the ingot, then straighten the ingot, rough roll the straightened ingot, make the ingot size moderate through drawing, and then squeeze and re-roll the ingot. One-time drawing to form it, and finally annealing treatment for drawing and straightening of the final product
The production process of the above-mentioned large-load conductive copper busbar copper rod has many procedures and is relatively complicated, with high energy consumption, low production continuity and production efficiency, large production input costs, high material waste rate, low yield rate, and production It is easy to shorten the service life of the crystallizer during the process

Method used

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Examples

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Effect test

specific Embodiment 1

[0016] An upward continuous casting process for a large-load conductive copper busbar, comprising the following steps:

[0017] Step 1. Separate the copper raw materials recovered from enameled wires, cables, and copper bars, remove the insulation coating, and compress them into recycled compressed copper materials. Select plate-shaped electrolytic copper plates and hang them above the melting furnace for continuous casting; And the electrolytic copper plate is suspended above the upward continuous casting melting material furnace through the hoist, and the hoist lowers the height of the suspended electrolytic copper plate at a constant speed;

[0018] Step 2. Put the electrolytic copper plate and the recovered compressed copper material into the upward continuous casting molten material furnace according to the ratio of 1: (0.4 ~ 0.6) for melting and mixing, and set the reduction on the surface of the molten copper water in the upward continuous casting molten material furnace...

Embodiment 1

[0024] An upward continuous casting process for a large-load conductive copper busbar, comprising the following steps:

[0025] Step 1. Separate the copper raw materials recovered from enameled wires, cables, and copper bars, remove the insulation coating, and compress them into recycled compressed copper materials. Select plate-shaped electrolytic copper plates and hang them above the melting furnace for continuous casting; And the electrolytic copper plate is suspended above the upward continuous casting melting material furnace through the hoist, and the hoist lowers the height of the suspended electrolytic copper plate at a constant speed;

[0026] Step 2. Put the electrolytic copper plate and the recovered compressed copper material into the upward continuous casting molten material furnace according to the ratio of 1:1 for smelting and mixing, and set a reduction oxygen barrier layer on the surface of the molten copper water in the upward continuous casting molten materia...

Embodiment 2

[0032] An upward continuous casting process for a large-load conductive copper busbar, comprising the following steps:

[0033] Step 1. Separate the copper raw materials recovered from enameled wires, cables, and copper bars, remove the insulation coating, and compress them into recycled compressed copper materials. Select plate-shaped electrolytic copper plates and hang them above the melting furnace for continuous casting; And the electrolytic copper plate is suspended above the upward continuous casting melting material furnace through the hoist, and the hoist lowers the height of the suspended electrolytic copper plate at a constant speed;

[0034] Step 2. Put the electrolytic copper plate and the recovered compressed copper material into the upward continuous casting molten material furnace according to the ratio of 1: (0.4 ~ 0.6) for melting and mixing, and set the reduction on the surface of the molten copper water in the upward continuous casting molten material furnace...

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Abstract

The invention discloses an upward continuous casting process for a large-load conductive copper busbar, which comprises the following steps: step 1, preparing recycled compressed copper material and electrolytic copper plate; step 2, feeding the electrolytic copper plate and recovered compressed copper material according to the proportion Melting and mixing; Step 3: Separating the unmelted recovered compressed copper material and electrolytic copper plate, so that the molten copper water enters the insulation cavity; Step 4: Through the siphon effect, the molten copper water in the insulation cavity enters the upper lead from the bottom In the casting crystallizer, cooling and crystallization is carried out through the cooling water system in the upward continuous casting crystallizer; step 5, the crystallized upward continuous casting copper material in the upward continuous casting mold is drawn from the upward continuous casting through the drawing and pulling device The top of the crystallizer is drawn out, and the up-drawing continuous casting copper material is drawn at a speed of 120-160 mm per minute, and finally the up-drawing continuous casting copper material is packaged into rolls. The invention can realize the recycling and reuse of copper materials, and can ensure good continuity of the production process and high production efficiency.

Description

technical field [0001] The invention relates to the technical field of continuous casting of oxygen-free copper rods by an upward drawing method, in particular to an upward continuous casting process of a large-load conductive copper busbar. Background technique [0002] The production process of large-load conductive copper busbar copper rods in the prior art is mainly semi-continuous casting process and horizontal continuous casting process. The oxygen content in the billet obtained by semi-continuous casting process and horizontal continuous casting process is not easy to control, and the produced cast The pass rate of billets is low; and the cast billets produced by semi-continuous casting process and horizontal continuous casting process need to be rolled to obtain finished products. The traditional rolling process of large-load conductive copper busbar copper rods mainly includes the following steps : first heat the ingot, then hot-roll the ingot, then straighten the i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/14B22D11/10B22D11/111
CPCB22D11/145B22D11/10B22D11/111
Inventor 马国红程金春龚义枝
Owner ANHUI XINXU NEW MATERIALS LTD BY SHARE LTD
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