A cooling water row robot modular welding manufacturing method

A production method and cooling water technology, applied in welding equipment, auxiliary welding equipment, welding/cutting auxiliary equipment, etc., can solve problems such as low welding accuracy, low operation efficiency, and unstable weld quality, and improve welding accuracy , improve work efficiency, and ensure the effect of welding quality

Active Publication Date: 2017-09-19
ZHUZHOU BOYA IND
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] The purpose of the present invention is to propose a new manufacturing method for cooling water row for machinery and equipment in view of the problems of low welding precision, unstable weld quality and low work efficiency in the existing cooling water row produced by manual butt welding. The manufacturing method of the cooling water row can effectively improve the production efficiency and production precision, and has a consistent internal and external quality, and can also greatly reduce the labor intensity of production and effectively reduce production costs

Method used

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  • A cooling water row robot modular welding manufacturing method
  • A cooling water row robot modular welding manufacturing method
  • A cooling water row robot modular welding manufacturing method

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Effect test

Embodiment 1

[0037] as attached figure 1 As shown, a cooling water row robot modular welding manufacturing method is a cooling water row welding method that needs to weld seven branch pipes on the main pipe. First, a single product is produced, and then the main pipe 1 of the cooling water row is placed On the welding platform, and according to the determined layout plan, each single piece is placed on a welding platform with a fixture, clamped and positioned by the mold fixture, and the modular operation is adopted, and the cooling water row is assembled and welded by the robot .

[0038] The above-described placing each single piece on a welding platform with fixtures is to design a multifunctional welding fixture platform 2 that can be used for various cooling water rows according to the arrangement of cooling water rows. 2 is installed with a combined mold fixture for assembling and fixing the cooling water row single pieces, using the combined mold fixture to fix and position each si...

Embodiment 2

[0054] The basic method of the second embodiment is the same as that of the first embodiment, and it is also a modular welding manufacturing method for cooling water row robots, except that there are only four branch pipes to be welded on the main pipe; the assembly welding method is still to make a single product first, Then put the main pipe of the cooling water row on the welding platform, and according to the determined layout plan, place each single piece on a welding platform with a fixture, clamp and position it by the mold fixture, and adopt modular operation. The welding of cooling water row is carried out by robot. Die clamps include pipeline positioning master mold 211, pipeline clamping molds 202, 203, 205, 208 and 209, and bilateral welding piece positioning molds 201, 204, 206 and 207; the cooling water row of different structures is realized by three kinds of mold assembly Positioning before welding.

[0055] The welding operation mode of the present embodiment...

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Abstract

The invention discloses a modular welding-based and robot-based manufacturing method of a cooling hydraulic blower. The method comprises the following steps: firstly manufacturing various sub-components of the cooling hydraulic blower according to a determined product structural type; and then arranging the sub-components on a welding platform provided with fixtures, clamping and positioning by use of mold fixtures, performing modular operation, and assembling and welding the cooling hydraulic blower by use of a robot. Each single sub-component is placed on the multifunctional welding platform provided with the fixtures, all the single sub-components are fixed in a determined distribution mode in combination with a group of mold fixture used for multiple types of cooling hydraulic blowers according to the cooling hydraulic blower distribution rules, then all the components are assembled and welded according to a preset program and welding parameters by use of the welding robot, so that a needed cooling hydraulic blower is formed.

Description

technical field [0001] The invention relates to a processing and manufacturing method of cooling system components, in particular to a processing and manufacturing method of radiator cooling water row, which is mainly used for making various complex cooling water rows; it belongs to the technical field of advanced machinery manufacturing. Background technique: [0002] The cooling water drain is the main part connecting the cooling device and the radiator in the equipment cooling system. With the increasing complexity of modern mechanical, electrical and hydraulic equipment, the water drain arrangement of the equipment cooling system is also becoming more and more complicated. , the requirements are getting higher and higher, which adds a lot of difficulty to the robot welding of the cooling water row. [0003] At present, the production of water drains in the market has always been simple manual butt welding. The so-called butt welding is to arrange the water drains that ne...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K37/053
CPCB23K37/0533B23K2101/06
Inventor 贺彦君卢忠群刘华勇董新民
Owner ZHUZHOU BOYA IND
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