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Automatic winding device used for external anti-corrosion glass fiber cloth of pipeline

A glass fiber cloth, winding device technology, applied in general control systems, program control in sequence/logic controllers, instruments, etc., can solve the problem of difficult to ensure uniform application of asphalt, coal tar enamel or epoxy powder, and difficult to achieve anti-corrosion The problems of uniform fiber cloth, close winding, and high working intensity can achieve the effect of high automation, reasonable structure and quality assurance.

Active Publication Date: 2016-07-06
QINGDAO ANSYST COMM TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In practice, the more common way to coat large-diameter underground pipelines is to use anti-corrosion glass fiber cloth with asphalt, coal tar enamel paint or epoxy powder to form cold-wound tapes, and wrap them outside the pipelines to protect the metal. The role of the pipeline, the operation method in the prior art is mostly manual operation, that is, the workers manually apply asphalt, coal tar enamel paint or epoxy powder and other substances on the glass fiber cloth to form an anti-corrosion fiber cloth, and then manually wind it on the pipeline. This method not only has high work intensity and low efficiency, but it is also difficult to ensure that asphalt, coal tar enamel paint or epoxy powder are evenly applied, and it is also difficult to achieve uniform and tight winding of anti-corrosion fiber cloth. In addition, there are also workers' skin The problem of being stabbed when touching the scattered fiber filaments on the glass fiber cloth, or being scalded when touching the asphalt, etc. Therefore, the present invention designs an automatic winding device and method specially applied to the anti-corrosion glass fiber cloth outside the pipeline, which can Effectively reduce the labor intensity of workers, improve the quality of tape winding and anticorrosion, and have good application value and practical benefits

Method used

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  • Automatic winding device used for external anti-corrosion glass fiber cloth of pipeline
  • Automatic winding device used for external anti-corrosion glass fiber cloth of pipeline

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] The main structure of the automatic winding device for anti-corrosion glass fiber cloth outside the pipeline involved in this embodiment includes a touch screen 1, a programmable logic controller (hereinafter referred to as PLC) 2, a No. I frequency converter 3, a No. II frequency converter 4, an axial Motor 5, radial motor 6, rotary encoder Ⅰ 7, rotary encoder Ⅱ 8, heater 9, temperature sensor 10, limit switch Ⅰ 11, limit switch Ⅱ 12, material barrel 13, return switch 14. The operation switch 15, the fabric to be wrapped 16, the pipe to be wrapped 17 and the control cabinet 18, the No. Frequency converter 3 and No. Ⅱ frequency converter 4 are used to electrically connect and control axial motor 5 and radial motor 6 respectively. The output shaft of axial motor 5 is sleeved with material bucket 13 and cloth to be wrapped 16 through bearings. The output shaft of 6 is connected with the pipe 17 to be wound through the bearing sleeve, and the electrical information between...

Embodiment 2

[0014] This embodiment is implemented in the automatic winding device of Embodiment 1, and the automatic winding method involved specifically includes the following steps:

[0015] (1) Manually measure the pipe diameter parameter (i.e. diameter parameter) of the pipeline 17 to be wrapped and input it into PLC2 through the touch screen 1, and PLC2 calculates the rotating speed of the radial motor 6 after receiving the pipe diameter parameter, and simultaneously collects it through the temperature sensor 10 The temperature value of the material in the material barrel 13, if the temperature value does not reach the predetermined parameter, the PLC2 controls the heater 9 to heat the material barrel 13, and if the temperature value reaches the predetermined parameter, then the PLC2 is in the state to be started;

[0016] (2) Manually start the running switch 15 so that PLC2 receives the running command, and PLC2 sends commands to No. I frequency converter 3 and No. II frequency conv...

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Abstract

The invention belongs to the technical field of industrial production equipment, and relates to an automatic winding device used for external anti-corrosion glass fiber cloth of a pipeline. A first frequency converter and a second frequency converter which are electrically connected with a PLC are installed in a control cabinet. The first frequency converter and the second frequency converter are connected to control an axial motor and a radial motor. A material barrel and cloth under winding sleeve the axial motor. The pipeline under winding sleeves the radial motor. A first rotary encoder is connected between the axial motor and the PLC. A second rotary encoder is connected between the radial motor and the PLC. A touch screen, a return switch and an operation switch are arranged on the control cabinet. The axial motor is fixedly provided with the material barrel. The position, which is corresponding to the cloth under winding, of the material barrel is provided with a spraying port. The internal part and the bottom part of the material barrel are respectively provided with a temperature sensor and a heater which are communicated with the PLC. The start point and the end point of the pipeline under winding are provided with a first limit switch and a second limit switch. The device is scientific in design, reasonable in structure, easy to operate and convenient to use.

Description

Technical field: [0001] The invention belongs to the technical field of industrial production equipment, and relates to an automatic winding control device, in particular to an automatic winding device for anti-corrosion glass fiber cloth outside a pipeline, which has the characteristics of high degree of automation and good winding effect. Background technique: [0002] Pipeline anticorrosion refers to measures to slow down or prevent pipelines from being corroded and deteriorated under the chemical and electrochemical action of internal and external media or by the metabolic activities of microorganisms; in actual production and life, pipelines transporting oil, gas, water and other substances are mostly in In the complex soil environment, the conveyed medium is also corrosive, so the inner and outer walls of the pipeline may be corroded. Once the pipeline is corroded and perforated, it will cause oil, gas, water, etc. to leak, which will not only interrupt the transportati...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/05
CPCG05B19/054G05B2219/14006
Inventor 黄谦王文晖
Owner QINGDAO ANSYST COMM TECH CO LTD
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