Production method for as-cast high-performance ductile iron QT600-10 by precision-investment casting
A technology of investment precision casting and production methods, which is applied to casting molding equipment, casting molds, casting mold components, etc., can solve the problems of inability to stably realize the performance of as-cast QT600-10, and achieve the realization of lightweight design, development and production Effect
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Embodiment 1
[0023] Implementation example 1 (this example uses a 0.5-ton medium-frequency induction furnace for melting)
[0024] 1. Chemical composition design, the final chemical composition of the material is: C: 3.41, Si: 2.82, Mn: 0.22, P: 0.029, S: 0.006, Cu: 0.45, Mg: 0.047, RE: 0.022, and the balance is Fe.
[0025] 2. Mold shell roasting: Mold shell roasting is a unique process of investment precision casting technology. A through-type natural gas roasting furnace is used to roast the mold shell. When the modules are roasted, the spacing between them is 75mm. 3.5h.
[0026] 3. Molten iron smelting: Medium frequency induction furnace is used to smelt molten iron, and the charge is made of nodular pig iron (Q10), recycled material and scrap steel, and the ratio according to mass percentage is: pig iron 52%, scrap steel 15%, and the rest is returned furnace material of corresponding grade; guaranteed ball The composition of molten iron before chemical treatment is: C: 3.7, Si: 1.7...
Embodiment 2
[0032] Implementation example 2 (this example uses a 0.5-ton medium-frequency induction furnace for melting)
[0033] 1. Chemical composition design, the final chemical composition of the material is: C: 3.34, Si: 2.88, Mn: 0.236, P: 0.026, S: 0.007, Cu: 0.496, Mg: 0.054, RE: 0.024, and the balance is Fe.
[0034] 2. Mold shell roasting: Mold shell roasting is a unique process of investment precision casting. A through-type natural gas roasting furnace is used to roast the mold shell. The spacing between the modules during roasting is 80mm. h.
[0035] 3. Molten iron smelting: Medium frequency induction furnace is used to smelt molten iron, and the charge is selected from spherical pig iron (Q10), recycled material and scrap steel, and the ratio by mass percentage is: pig iron 58%, scrap steel 17%, and the rest is the corresponding brand recycled material. The composition of molten iron before spheroidizing treatment is: C: 3.65, Si: 1.78, Mn: 0.23, P: 0.028, S: 0.009, Cu: 0...
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