Production method for as-cast high-performance ductile iron QT600-10 by precision-investment casting

A technology of investment precision casting and production methods, which is applied to casting molding equipment, casting molds, casting mold components, etc., can solve the problems of inability to stably realize the performance of as-cast QT600-10, and achieve the realization of lightweight design, development and production Effect

Active Publication Date: 2016-08-17
DONGFENG PRECISION CASTING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Published related patents "Application No. 201410230659.6 A Production Method of High-Strength Ductile Iron", "Application No. 201110159298.7 A Production Method of QT600-10 Ductile Iron Camshaft" and "Application No. 201310731458.X A Cast Ferrite-Based Cast Iron Nodular cast iron QT600-10 production method" and other methods cannot stably achieve the required performance of as-cast QT600-10 in investment casting
[0006] At present, there is no process for producing cast ductile iron QT600-10 by investment casting

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Implementation example 1 (this example uses a 0.5-ton medium-frequency induction furnace for melting)

[0024] 1. Chemical composition design, the final chemical composition of the material is: C: 3.41, Si: 2.82, Mn: 0.22, P: 0.029, S: 0.006, Cu: 0.45, Mg: 0.047, RE: 0.022, and the balance is Fe.

[0025] 2. Mold shell roasting: Mold shell roasting is a unique process of investment precision casting technology. A through-type natural gas roasting furnace is used to roast the mold shell. When the modules are roasted, the spacing between them is 75mm. 3.5h.

[0026] 3. Molten iron smelting: Medium frequency induction furnace is used to smelt molten iron, and the charge is made of nodular pig iron (Q10), recycled material and scrap steel, and the ratio according to mass percentage is: pig iron 52%, scrap steel 15%, and the rest is returned furnace material of corresponding grade; guaranteed ball The composition of molten iron before chemical treatment is: C: 3.7, Si: 1.7...

Embodiment 2

[0032] Implementation example 2 (this example uses a 0.5-ton medium-frequency induction furnace for melting)

[0033] 1. Chemical composition design, the final chemical composition of the material is: C: 3.34, Si: 2.88, Mn: 0.236, P: 0.026, S: 0.007, Cu: 0.496, Mg: 0.054, RE: 0.024, and the balance is Fe.

[0034] 2. Mold shell roasting: Mold shell roasting is a unique process of investment precision casting. A through-type natural gas roasting furnace is used to roast the mold shell. The spacing between the modules during roasting is 80mm. h.

[0035] 3. Molten iron smelting: Medium frequency induction furnace is used to smelt molten iron, and the charge is selected from spherical pig iron (Q10), recycled material and scrap steel, and the ratio by mass percentage is: pig iron 58%, scrap steel 17%, and the rest is the corresponding brand recycled material. The composition of molten iron before spheroidizing treatment is: C: 3.65, Si: 1.78, Mn: 0.23, P: 0.028, S: 0.009, Cu: 0...

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Abstract

The invention provides a production method for as-cast high-performance ductile iron QT600-10 by precision-investment casting, wherein a matrix of the as-cast high-performance ductile iron QT600-10 is a mixture of ferrite and pearlite; the pearlite accounts for 35%-55%, the nodulizing grade ranges from grade I to grade II, and the size of graphite ranges from grade VI to grade VII; the material comprises the following final chemical components in percentage by mass: 3.3-3.6% of C, 2.8-3.0% of Si, 0.2-0.4% of Mn, less than or equal to 0.035% of P, less than or equal to 0.02% of S, 0.4-0.6% of Cu, 0.035-0.055% of Mg, 0.02-0.04% of RE and the balance Fe; and a dam type nodulizing treatment and three-time inoculation way is adopted. The produced as-cast high-performance ductile iron QT600-10 has tensile strength Rm greater than or equal to 600 MPa, and elongation after fracture A greater than or equal to 10%. By combining a precision-investment casting production way with a cooling way after shell casting, high-strength high-toughness ductile iron is produced by a precision-investment casting process, so that lightweight design development and production for car parts is realized by virtue of a near net-shape forming process.

Description

technical field [0001] The invention belongs to the field of high-performance metal materials, and relates to the production of investment casting high-performance ductile iron castings, in particular to a production method of investment casting precision casting high-performance ductile iron QT600-10. Background technique [0002] In order to reduce vibration, improve the driving comfort of passenger cars, reduce the quality of the whole vehicle, and improve the performance of automotive casting parts, more and more passenger car OEMs are willing to use ductile iron material, combined with investment casting, which is a near-net shape The process redesigns some steel castings and aluminum castings for lightweight structure. [0003] However, the tensile strength, elongation and other comprehensive properties of ordinary as-cast ductile iron such as QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, etc. cannot be compared with the commonly used auto parts cast steel ZGD310-570 ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/10C22C37/04B22D1/00B22C9/04B22C9/12
CPCB22C9/04B22C9/12B22D1/00C22C37/04C22C37/10
Inventor 马波李忠陈娟
Owner DONGFENG PRECISION CASTING CO LTD
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