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High-hydrostatic grinding equipment and grinding method

A hydrostatic and grinding technology, which is applied in the direction of grinding/polishing equipment, grinding drive devices, metal processing equipment, etc., can solve the problem of low grinding consumption, low surface and subsurface crack damage, difficult high material removal rate and other problems to achieve the effect of suppressing processing damage and increasing the critical load value

Active Publication Date: 2017-01-04
XIANGTAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in order to control the thickness of the undeformed cutting layer of a single abrasive particle below the critical value, ultra-fine diamond grinding wheels and very low grinding consumption are required, which greatly reduces the material removal efficiency
At present, for the grinding of hard and brittle materials such as ceramics, it is difficult to obtain high material removal rate and low surface and subsurface crack damage at the same time.

Method used

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  • High-hydrostatic grinding equipment and grinding method
  • High-hydrostatic grinding equipment and grinding method
  • High-hydrostatic grinding equipment and grinding method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0096] Such as figure 1 , a high hydrostatic grinding equipment, the equipment includes a grinding wheel frame system 1, a booster system 2, a vertical feed system 3, a horizontal feed system 4 and a box 5. A cavity 501 is provided inside the box body 5 . The wheelhead system 1 is located on the upper part of the box body 5 and extends into the cavity 501 . The vertical feeding system 3 is located at the lower part of the box body 5 and extends into the cavity 501 . The pressurization system 2 is located on the left side of the box body 5 and extends into the cavity 501 . The horizontal feed system 3 is located on the right side of the box body 5 and extends into the cavity 501 . The box body 5 is also provided with an oil inlet hole 502 and an oil outlet hole 503 .

[0097] Such as figure 2 , the grinding wheel head system 1 includes a grinding wheel 101, a grinding wheel spindle 102, a grinding wheel tapered roller bearing 103, a grinding wheel bearing block 105, a gri...

Embodiment 2

[0101] Repeating Example 1, the device also includes a monitoring system 6 . Such as Figure 7 , the monitoring system 6 is set on the box 5,. The monitoring system 6 includes a pressure sensor 601 , a temperature sensor 602 , a force sensor 603 , a displacement sensor 604 and a monitoring box cover 7 . The monitoring box cover 7 is provided with a pressure hole 701, a temperature hole 702, and a center hole 703 for force and displacement. Wherein the pressure sensor 601 is contained on the pressure hole 701 on the monitoring box cover 7 . The temperature sensor 602 is installed on the temperature hole 702 on the monitoring box cover 7 . The force sensor 603 and the displacement sensor 604 are installed on the workbench 3011 . The force sensor 603 and the displacement sensor 604 are connected to the monitoring system 6 through the force and displacement central hole 703 . A first monitoring sealing ring 704 is installed between the force and displacement center hole 703 a...

Embodiment 3

[0103] Repeat Example 1, except that the boosting multiple of the boosting system 2 is 15 times, and the high hydrostatic pressure generated in the box body 5 is 500 MPa.

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Abstract

The invention discloses high-hydrostatic grinding equipment suitable for conducting grinding machining on engineering ceramic and other hard and brittle materials. The high-hydrostatic grinding equipment comprises a grinding wheel frame system 1, a pressurization system 2, a vertical feed system 3, a horizontal feed system 4 and a box body 5; a cavity 501 is formed in the box body 5; the grinding wheel frame system 1 is located on the box body 5 and extends into the cavity 501; the vertical feed system 3 is located under the box body 5 and extends into the cavity 501; the pressurization system 2 is located on one side of the box body 5 and extends into the cavity 501; the horizontal feed system 4 is located on the other side of the box body 5 and extends into the cavity 501; and the box body 5 is further provided with an oil inlet hole 502 and an oil outlet hole 503. By means of the high-hydrostatic grinding equipment, a liquid high-pressure environment can be created, when a workpiece is put into the equipment to be machined, pressure in the three directions is applied to the workpiece at the same time, forming and expanding of machining cracks can be inhibited, and accordingly machining damage to the material is reduced.

Description

technical field [0001] The invention relates to equipment for low-loss grinding of hard and brittle materials such as ceramics, in particular to a high hydrostatic grinding equipment. Background technique [0002] For hard, brittle and difficult-to-machine materials such as ceramics and optical glass, grinding with diamond grinding wheels is a common processing method. However, due to its brittleness and hardness, machining cracks are easily formed during machining, which can cause surface and subsurface crack damage and reduce the stability and reliability of the workpiece. In order to remove the surface and sub-surface damage layer after grinding of hard and brittle materials such as ceramics, it is often necessary to use diamond micropowder polishing, grinding and other methods for ultra-precision machining of the workpiece, resulting in long processing time and high processing costs, and the manufacturing cost almost accounts for 60%-80% of its total cost. In the grind...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B19/22B24B47/20B24B55/00B24B49/16B24B49/14B24B47/14
CPCB24B19/22B24B47/14B24B47/20B24B49/14B24B49/16B24B55/00
Inventor 张高峰何宏林周后明朱科军徐志强
Owner XIANGTAN UNIV
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