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An automatic soldering robot

A robot and automatic welding technology, which is applied in welding equipment, tin feeding devices, metal processing equipment, etc., can solve problems such as unrealistic welding, short circuit and insufficient welding, and inability to deliver tin wire accurately, so as to improve welding quality Effect

Active Publication Date: 2019-05-10
JIANGSU HAIJIAN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage of this operation is that the circuit board moves up and down, which is prone to short circuit and soldering is not full, and the area of ​​the soldering surface of the circuit board does not match the upper surface area of ​​the container storing the tin liquid, and it is easy to waste tin liquid
The wave soldering machine moves the circuit board horizontally, and the bottom surface touches the tin liquid to complete the welding process, so it is difficult to guarantee the quality of welding
Dip soldering machines and wave soldering machines have great limitations, they can only move horizontally or up and down, and cannot achieve welding with welding angle requirements and high precision requirements
Cartesian coordinate system soldering machine, the soldering iron head of this soldering machine is controlled by the up and down direction movement mechanism and the left and right direction movement mechanism, it can only handle some simple solder joints, and the angle of the soldering iron head cannot be changed during the soldering process, which is inconvenient to use
For example, the soldering iron head of the automatic soldering robot disclosed in Japanese patent document JP3226370 is controlled by an up-down direction movement mechanism and a left-right direction movement mechanism, which can control the position of the soldering iron head more accurately, but the soldering iron head with this structure cannot deflect the angle and is still not flexible enough
[0003] In addition, the traditional automatic soldering machine often fails to achieve the expected effect due to inaccurate positioning during soldering. For example, when soldering large circuit boards or components, due to the position of the soldering tin, it is often necessary to use the soldering iron tip from different angles. Soldering operation, however, often fails because the tin wire cannot be accurately delivered to the tin eating point of the soldering iron tip, and the soldering operation still needs to be repaired manually in the later stage, which wastes manpower and material resources

Method used

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Embodiment 1

[0038] Please refer to Figure 1 to Figure 6 , Embodiment 1 of the present invention is:

[0039] An automatic soldering robot includes a six-axis manipulator 1, a soldering controller, a soldering assembly 2, a tin wire positioning mechanism 3 and a tin feeding mechanism 4. The welding assembly 2 includes a first driving part 21 , a welding part 22 , a first connecting part 23 , an air pipe 24 , a fourth connecting part 25 and a speed regulating knob 26 . The first driving part 21 is a buffer cylinder, and the buffer cylinder is installed on a guide rail, and the guide rail is arranged on a platform, and the platform is arranged on the sixth axis flange surface of the six-axis manipulator 1 through an L-shaped connecting block. The welding part 22 is connected to the first driving part 21 through the first connecting part 23, and the first connecting part 23 is an L-shaped connecting block. Welding part 22 is a soldering iron, and the soldering iron tip on the soldering iro...

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Abstract

The invention discloses an automatic tin soldering robot which comprises a soldering assembly and a tin wire locating mechanism. The soldering assembly comprises a first drive piece, a soldering piece and a first connecting piece. The tin wire locating mechanism comprises a tin wire guide pipe, a second connecting piece and a third connecting piece. The soldering piece is connected with the first drive piece through the first connecting piece. The second connecting piece is arranged on the soldering piece. The third connecting piece is arranged on the second connecting piece in a sliding manner in the height direction of the soldering piece. The tin wire guide pipe is rotationally arranged on the third connecting piece. According to the automatic tin soldering robot, transformation at any angle can be achieved, and the situation that the soldering piece impacts on a workpiece to be welded at a high speed, and consequently the workpiece is damaged can be avoided; and meanwhile, tin wires can be precisely located at soldering piece head soldering points on the soldering piece, and the soldering quality is improved.

Description

technical field [0001] The invention relates to the technical field of soldering, in particular to an automatic soldering robot. Background technique [0002] Automatic soldering technology has attracted more and more attention because it can solve the low-quality and low-efficiency problems caused by human factors in manual soldering. The soldering machine is mainly used for tinning on the PCB board with electronic components inserted, that is, to solder the electronic components on the PCB board. There are many kinds of soldering machines: immersion soldering machines, wave soldering machines, Cartesian coordinate system soldering machines, etc. The immersion soldering machine is to fix the container for storing tin liquid, and let the circuit board move downward, so that the welding surface reaches below the surface of the tin liquid, so as to achieve the purpose of soldering. The disadvantage of this operation is that the circuit board moves up and down, which is prone...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K3/06B23K3/08
CPCB23K3/063B23K3/08
Inventor 徐大莲
Owner JIANGSU HAIJIAN