Tobacco shred fast shaping and drying method

A drying method and technology for shredded tobacco, which are applied in the directions of tobacco, tobacco preparation, application, etc., can solve the problems of low filling value, less aroma, slow drying speed, etc., and achieve the effect of increasing filling value and improving filling ability.

Inactive Publication Date: 2017-01-18
CHINA TOBACCO HENAN IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The wall temperature of drum drying is generally around 130°C. After drying, the aroma substances of shredded tobacco are well preserved, but due to the slow drying speed, the expansion effect of shredded tobacco is poor, and the filling value after drying is low; the temperature of air drying medium is generally 160°C-260°C. Cut tobacco rapidly dehydrates and expands and curls during the drying process, but it cannot be shaped well, which will adverse

Method used

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  • Tobacco shred fast shaping and drying method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Tobacco leaves of C3F grade in 2012 were selected, cut into shreds, and then quickly shaped and dried. The specific steps are as follows:

[0022] A. Tunnel heating and humidification treatment: send the cut tobacco into the HT tunnel heating and humidification equipment through the vibrating tank, and use steam at a temperature of 125°C and a pressure of 7.5bar to heat and humidify the cut tobacco. The moisture content of cut tobacco is 26%.

[0023] B. Lead the heated and humidified shredded tobacco into an airflow dryer, and control the temperature of the drying hot air at 135°C to rapidly dehydrate and expand the shredded tobacco. The moisture content of the shredded tobacco after dehydration and swelling is 15%.

[0024] C. Microwave drying and shaping treatment: import the air-dried shredded tobacco into the microwave drying equipment, adjust the opening ratio of the microwave magnetron to 85%, set the moisture content of the outlet shredded tobacco to 12%, and cu...

Embodiment 2

[0027] Tobacco leaves of B3F grade in 2013 were selected, cut into shreds, and then subjected to rapid shaping and drying. The specific steps are as follows:

[0028] A. Tunnel heating and humidification treatment: send the cut tobacco into the HT tunnel heating and humidification equipment through the vibrating tank, and use steam at a temperature of 130°C and a pressure of 8.0bar to heat and humidify the tobacco. The moisture content of cut tobacco is 28%.

[0029] B. Lead the heated and humidified shredded tobacco into an airflow dryer, and control the temperature of the drying hot air at 140°C to rapidly dehydrate and expand the shredded tobacco. After dehydrating and expanding, the moisture content of the shredded tobacco is 15%.

[0030] C. Microwave drying and shaping treatment: import the air-dried shredded tobacco into the microwave drying equipment, adjust the opening ratio of the microwave magnetron to 85%, set the moisture content of the outlet shredded tobacco to ...

Embodiment 3

[0033] Tobacco leaves of C3F grade in 2012 were selected, cut into shreds, and then quickly shaped and dried. The specific steps are as follows:

[0034] A. Tunnel heating and humidification treatment: send the cut tobacco into the HT tunnel heating and humidification equipment through the vibrating tank, and use steam at a temperature of 130°C and a pressure of 8.0bar to heat and humidify the tobacco. The moisture content of cut tobacco is 28%.

[0035] B. Lead the heated and humidified shredded tobacco into an airflow dryer, and control the temperature of the drying hot air at 140°C to rapidly dehydrate and expand the shredded tobacco. After dehydrating and expanding, the moisture content of the shredded tobacco is 15%.

[0036] C. Microwave drying and shaping treatment: import the air-dried shredded tobacco into the microwave drying equipment, adjust the opening ratio of the microwave magnetron to 85%, set the moisture content of the outlet shredded tobacco to 12%, and cut ...

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Abstract

The invention discloses a tobacco shred fast shaping and drying method, which comprises the following steps of A, tunnel temperature increase and humidification treatment: cut tobacco shreds are conveyed into HT tunnel temperature increase and humidification equipment through a vibration tank; the tobacco shreds are subjected to temperature increase and humidification treatment by steam with the temperature of 120 to 130 DEG C and the pressure of 7.0 to 8.0 bar; the water content of the tobacco shreds subjected to temperature increase and humidification treatment is 26 percent to 28 percent; B, airflow constant speed drying treatment: the tobacco shreds subjected to temperature increase and humidification treatment are guided into an airflow drying machine; the drying hot air temperature is controlled to be 135 DEG C to 145 DEG C, so that the tobacco shreds fast dehydrate and expand; the water content of the dehydrating and expanding tobacco shreds is 15 percent; C, microwave drying and shaping treatment: the tobacco shreds subjected to airflow drying are guided into microwave drying equipment; the opening proportion of a microwave magnetron is regulated to 85 percent; the water content of the outlet tobacco shreds is set to be 12 percent; the tobacco shreds advance in a microwave drier along the same path; microwave energy is uniformly absorbed; the fast shaping of the tobacco shreds is completed. The tobacco shred fast shaping and drying method has the advantages that the tobacco shreds can realize fast dehydration, expansion and shaping; meanwhile, the filling value of the baked tobacco shreds and the content of fragrance substances in the tobacco shreds are improved.

Description

technical field [0001] The invention relates to the technical field of tobacco processing, in particular to a rapid shaping and drying method for shredded tobacco by drying shredded tobacco in stages. Background technique [0002] Tobacco drying is a key process in cigarette processing, which has a significant impact on the physical and sensory quality of cigarettes. At present, the drying processes widely used by domestic cigarette companies include drum drying and airflow drying. The wall temperature of drum drying is generally around 130°C. After drying, the aroma substances of shredded tobacco are well preserved, but due to the slow drying speed, the expansion effect of shredded tobacco is poor, and the filling value after drying is low; the temperature of air drying medium is generally 160°C-260°C. Cut tobacco rapidly dehydrates and expands and curls during the drying process, but it cannot be shaped well, which will have an adverse effect on the filling performance of...

Claims

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Application Information

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IPC IPC(8): A24B3/04
CPCA24B3/04
Inventor 马宇平丁美宙于建春段鹍孙觅王宏伟付瑜锋李全胜高宁陈芝飞李禄成熊安言
Owner CHINA TOBACCO HENAN IND
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