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Double-main-phase Nd2Fe14B-Ce2Fe14B composite permanent magnet and preparation method thereof

A technology of nd2fe14b-ce2fe14b and nd2fe14b, which is applied in the field of dual main phase Nd2Fe14B-Ce2Fe14B composite permanent magnets and its preparation, can solve the problems of low magnetic crystal anisotropy of single-phase alloys, low rare earth Nd content, and failure to meet market demand. Achieve the effect of improving the coercive force of the magnet, high saturation magnetization and remanence, and realizing cost control

Active Publication Date: 2017-01-25
四川省有色冶金研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The market requires the coercive force of Nd-Fe-B rare earth permanent magnet materials to exceed 1.7T, but researchers failed to meet this requirement through composition optimization and process adjustment
On the other hand, due to the relatively large amount of sintered Nd-Fe-B rare earth permanent magnet materials, it is found through investigation that at least 90g of Nd-Fe-B materials are needed in the engine of each car, and now there are about 100 million Nd-Fe-B materials in the world every year. This has led to a great reduction in the content of rare earth Nd, while for other light rare earths, such as rare earth Ce, which is relatively low in cost and whose content accounts for more than 30% of the total amount of rare earths, it has not been effectively developed and utilized. Seriously unbalanced use of resources
Rare earth Ce and Fe-B alloys are relatively easy to form Ce by melting 2 Fe 14 B, the phase and Nd 2 Fe 14 B has a similar crystal structure, however due to Ce 2 Fe 14 The magnetocrystalline anisotropy of B single-phase alloy is relatively low, which cannot meet the market demand, so it is not well utilized
[0003] At present, in order to improve the comprehensive performance of Nd-Fe-B rare earth permanent magnet materials, they are directly added to the Nd-Fe-B alloy by smelting in a single alloy method, which makes other weaker light rare earths directly enter the Nd 2 Fe 14 B main phase, which will eventually lead to a serious decline in the performance of the magnet

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  • Double-main-phase Nd2Fe14B-Ce2Fe14B composite permanent magnet and preparation method thereof
  • Double-main-phase Nd2Fe14B-Ce2Fe14B composite permanent magnet and preparation method thereof

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Embodiment 1

[0026] A dual main phase Nd 2 Fe 14 B-Ce 2 Fe 14 B composite permanent magnets, including Nd 2 Fe 14 B and Ce 2 Fe 14 B, Nd2 Fe 14 B and Ce 2 Fe 14 B mass fractions are 90% and 10% respectively ((Nd 2 Fe 14 B) 90 (Ce 2 Fe 14 B) 10 ) The dual main phase Nd 2 Fe 14 B-Ce 2 Fe 14 The preparation method of B composite permanent magnet, comprises the following steps:

[0027] (1) Take Nd, Ce, Gd, Fe, Al, Zr, B blocks with a purity of 99.99%, the mass fraction of Nd is 29.89%, the mass fraction of Gd is 0.61%, and the mass fraction of Fe is 67% , the mass fraction of Al is 1.05%, the mass fraction of Zr is 0.4%, and the mass fraction of B is 1.05% to prepare Nd-Gd-Fe-Al-Zr-B alloy; the mass fraction of Ce is 29.89%, and the mass fraction of Gd The fraction is 0.61%, the mass fraction of Fe is 67%, the mass fraction of Al is 1.05%, the mass fraction of Zr is 0.4%, and the mass fraction of B is 1.05% to prepare Ce-Gd-Fe-Al-Zr-B alloy, Place the weighed substances i...

Embodiment 2

[0039] A dual main phase Nd 2 Fe 14 B-Ce 2 Fe 14 B composite permanent magnets, including Nd 2 Fe 14 B and Ce 2 Fe 14 B, Nd 2 Fe 14 B and Ce 2 Fe 14 B mass fractions were 80% and 20% (Nd 2 Fe 14 B) 80 (Ce 2 Fe 14 B) 20 . The dual main phase Nd 2 Fe 14 B-Ce 2 Fe 14 The preparation method of B composite permanent magnet, comprises the following steps:

[0040] (1) Take Nd, Ce, Gd, Fe, Al, Zr, B blocks with a purity of 99.99%, the mass fraction of Nd is 29.89%, the mass fraction of Gd is 0.61%, and the mass fraction of Fe is 67% , the mass fraction of Al is 1.05%, the mass fraction of Zr is 0.4%, and the mass fraction of B is 1.05% to prepare Nd-Gd-Fe-Al-Zr-B alloy; the mass fraction of Ce is 29.89%, and the mass fraction of Gd The fraction is 0.61%, the mass fraction of Fe is 67%, the mass fraction of Al is 1.05%, the mass fraction of Zr is 0.4%, and the mass fraction of B is 1.05% to prepare Ce-Gd-Fe-Al-Zr-B alloy, Place the weighed substances in a vacuum...

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Abstract

The invention discloses a double-main-phase Nd2Fe14B-Ce2Fe14B composite permanent magnet. Mass fractions of Nd2Fe14B and Ce2Fe14B are 80%-90% and 10%-20% respectively. A preparation method includes: (1) weighing substances according to requirements, and smelting in a vacuum arc smelting furnace to obtain two alloys uniform in component; (2) putting the alloys into vacuum glass tubes respectively, putting into an annealing furnace, keeping the temperature at 700-800 DEG C for 10-12 days, and quenching in ice water; (3) making strip-casting flakes; (4) subjecting the strip-casting flakes to a hydrogen explosion process to obtain powder; (5) mixing the powder with a magnetic powder protection agent to obtain powder; (6) pressing; (7) sintering; (8) annealing. The preparation method is simple, the magnet is high in coercivity, and balance use of rare earth resources can be promoted.

Description

technical field [0001] The invention belongs to the technical field of rare earth permanent magnet materials, in particular to a dual main phase Nd 2 Fe 14 B-Ce 2 Fe 14 B composite permanent magnet and its preparation method. Background technique [0002] The third-generation rare earth permanent magnet material NdFeB has a high magnetic energy product (BH) unmatched by other permanent magnets m , high coercive force Hcj and high remanence Br and other characteristics, so it is known as the "king of permanent magnets", and has been widely used in many fields such as electronics, automobiles, computers, electric power, machinery, energy, environmental protection, national defense, medical equipment, etc. application. However, with the development of science and technology, there are higher requirements for the technical indicators of the material, especially for the intrinsic coercive force, because the intrinsic coercive force is an important indicator for judging the e...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/057H01F41/02
CPCH01F1/0573H01F1/0576H01F1/0577H01F41/0266
Inventor 付刚赵映贾元波伍建军刘倩琛李波万宁
Owner 四川省有色冶金研究院有限公司
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