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Method and system for preparing winding-free high-efficiency amorphous ribbon

A high-efficiency, non-twisting technology, applied in the field of non-twisting high-efficiency amorphous thin ribbon preparation method and preparation system, can solve the problems of mutual winding, low production efficiency and high production cost, and achieve reduced energy consumption and production efficiency. Low, high cost effect

Active Publication Date: 2017-02-22
ZHEJIANG NORMAL UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide a non-tangle high-efficiency amorphous thin ribbon preparation method and preparation system, aiming to solve the problems of mutual winding, low production efficiency and production cost encountered in the existing amorphous thin ribbon or filament preparation method high technical issues

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  • Method and system for preparing winding-free high-efficiency amorphous ribbon
  • Method and system for preparing winding-free high-efficiency amorphous ribbon
  • Method and system for preparing winding-free high-efficiency amorphous ribbon

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preparation example Construction

[0089] Further, the non-tangle high-efficiency preparation method of thin amorphous ribbons specifically includes:

[0090] The masterbatch is configured according to the target requirements, and the master alloy is configured by AC arc melting method or high frequency induction heating method;

[0091] Set grooves on the surface of the quenching cooling roll according to the target requirements;

[0092] According to the requirements of the target, configure the collection device of the thin amorphous strip;

[0093] Configure the melt nozzle and melt the master alloy according to the target requirements;

[0094] According to the target requirements, a single-roll quick quenching method is used to prepare neat stacks of amorphous thin strips.

[0095] Further, the width of the thin amorphous strip is 0.01 mm to 5 mm, which is controlled according to the rotation speed of the cooling roll or according to the size and pitch of the melt nozzle;

[0096] The composition of th...

Embodiment 1

[0099] Complete embodiment 1 of the present invention according to the following steps:

[0100] 1. Master alloy preparation: mix and prepare the alloy masterbatch by mixing Fe with 78% atomic ratio, Si with 9% atomic ratio and B with 13% atomic ratio. Under the protection of argon, use high-frequency induction heating method or AC arc melting method After melting the alloy masterbatch, it is cooled to obtain the master alloy.

[0101] 2. On the roll surface of the cooling roll 8 with a diameter of 45cm, 10 equally spaced 0.1mm wide and 0.1mm deep grooves 6 are set perpendicular to the direction of rotation, and then the cooling roll surface is polished.

[0102] 3. Set 7 melt injection holes with a diameter of 0.08 mm at intervals of 2 mm in the middle of the central axis of the nozzle 5 .

[0103] 4. Install the nozzle 5 on the bottom of the crucible 3 .

[0104] 5. Utilize the single-roll rapid quenching technique comprising the following sub-steps to prepare the thin amo...

Embodiment 2

[0114] Complete embodiment 2 of the present invention according to the following steps:

[0115] 1. Master alloy preparation: mix and prepare alloy masterbatch by 74.5% atomic ratio of Fe, 8.8% atomic ratio of Si, 9.8% atomic ratio of B, 4.9% atomic ratio of P and 2.0% atomic ratio of C, in argon Under protection, the alloy masterbatch is melted by high-frequency induction heating method or AC arc melting method, and cooled to obtain the master alloy.

[0116] 2. Master alloy preparation: the alloy masterbatch is prepared by mixing 74.5% atomic ratio of Fe, 8.8% atomic ratio of Si, 9.8% atomic ratio of B, 4.9% atomic ratio of P and 2.0% atomic ratio of C. Under the protection of argon, the alloy masterbatch is heated and melted by high-frequency induction method or AC arc melting, and the master alloy is obtained after cooling.

[0117] 3. Five grooves 6 with a width of 0.1 mm and a depth of 0.15 mm are arranged at equal intervals perpendicular to the direction of rotation on...

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Abstract

The invention discloses a method and system for preparing a winding-free high-efficiency amorphous ribbon. The method comprises the steps that a plurality of small-bore small melt spraying holes are formed in a melt nozzle at certain intervals, and after a mother alloy molten mass injected out of the small-bore small spraying holes is sprayed to a rapid quenching cooling roll face, the amorphous ribbon is formed independently; the system for preparing the winding-free high-efficiency amorphous ribbon comprises a blending device, a throw-preparing device and an amorphous ribbon automatic collector. The mother alloy is heated to be molten through the high-frequency induction technology, and the alloy melt is sprayed to the cooling roll face which is provided with a transverse groove and rotates fast through the spraying holes with the diameter smaller than 1 mm, wherein the surface of the cooling roll face is polished. The alloy melt sprayed to the cooled roll face is fast cooled on the smooth roll face to form the amorphous ribbon with even thickness and width.

Description

technical field [0001] The invention belongs to the technical field of amorphous ribbon preparation, and in particular relates to a non-winding and high-efficiency amorphous thin ribbon preparation method and a preparation system. Background technique [0002] In order to obtain the excellent properties and unique microstructure of amorphous alloys, it is required to directly quench from the molten state to a temperature below the freezing point at a very high cooling rate during the preparation process. In order to meet the special quenching process requirements of amorphous alloys, the single-roll quenching technology is currently the most widely used technology for preparing amorphous thin strips with a width of more than 1 cm. However, for thin amorphous strips with a width of less than 0.5 cm, Due to the serious intertwining phenomenon, the existing single-roll rapid quenching technology is difficult to achieve industrial batch production of amorphous thin strips. The ...

Claims

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Application Information

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IPC IPC(8): B22D11/06B22D11/10
CPCB22D11/0611B22D11/0642B22D11/0651
Inventor 方允樟吴锋民叶慧群郑金菊李文忠金林枫
Owner ZHEJIANG NORMAL UNIVERSITY
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