Manufacturing method for rear case body of gear case

A manufacturing method and back box technology, which are applied in manufacturing tools, casting molding equipment, machinery for cleaning/processing of casting materials, etc., can solve the problems of easy eccentricity, inaccurate positioning, and insufficient attention to recycled sand recycling, etc. Achieve the effect of reducing the core making and core setting process, preventing problems and hidden dangers, and optimizing the regenerated sand process

Inactive Publication Date: 2017-04-26
CHANGZHOU XINLIAN FOUNDRY IND CO LTD
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  • Summary
  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The existing manufacturing method of the rear box of the gearbox generally adopts the upper and lower box molding, and uses the bottom casting process. A large core is formed in the cavity of the box body, and the lower core is poured after the lower box. The lower box is easy to cause the problem of the cooperation between the outer mold core head and the core core head. If the gap is too large, the positioning will be inaccurate and the core will be biased. The air outlet direction is drawn from the lower box. If the gap between the two joint surfaces is too large, it will easily cause a fire during pouring and directly cause the product to be scrapped. At the same time, the existing production process of coated sand is relatively simple, only raw sand, resin and curing agent , the performance cannot meet the requirements of high-quality gearboxes, and the recycling of recycled sand is not enough

Method used

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Embodiment Construction

[0021] Preferred embodiments according to the present invention will be described in detail below. The following examples can enable those skilled in the art to understand the present invention more fully, but do not limit the present invention in any way.

[0022] In the following examples and comparative examples, each chemical refers to a common chemical that can be purchased on the market.

[0023] A method for manufacturing the rear case of a gearbox, which adopts the shape of the upper and lower case, includes the following steps:

[0024] Step 1. Production of coated sand. If a continuous sand mixer is used for mixing, the original sand, reclaimed sand, curing agent, resin, and additives are added in sequence and quickly mixed, and it can be used as it is mixed; if a batch sand mixer is used At the same time, the original sand and reclaimed sand should be added first, and then the curing agent and additives should be carefully added after starting the sand mixer. After...

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Abstract

The invention discloses a manufacturing method for a rear case body of a gear case. An upper box and a lower box are adopted for modeling. The manufacturing method includes the following steps of precoated sand manufacturing, modeling, mould assembling, smelting, pouring, sand shakeout, pouring gate removing, surface cleaning, heat treatment, descaling, polishing, test and acceptance, primer coating and drying. According to the manufacturing method, the core setting process is simplified, a cavity core and the lower box are directly made together, and therefore the core manufacturing process and the core setting process in the modeling procedure are omitted, and a series of resulting problems and hidden dangers are prevented; and meanwhile, the precoated sand process and the reclaimed sand process are optimized, and the manufacturing requirements of the high-quality gear case can be met through the whole manufacturing method.

Description

technical field [0001] The invention belongs to the technical field of gear boxes, and in particular relates to a manufacturing method of a gear box rear case. Background technique [0002] The existing manufacturing method of the rear box of the gearbox generally adopts the upper and lower box molding, and uses the bottom casting process. A large core is formed in the cavity of the box body, and the lower core is poured after the lower box. The lower box is easy to cause the problem of the cooperation between the outer mold core head and the core core head. If the gap is too large, the positioning will be inaccurate and the core will be biased. The air outlet direction is drawn from the lower box. If the gap between the two joint surfaces is too large, it will easily cause a fire during pouring and directly cause the product to be scrapped. At the same time, the existing production process of coated sand is relatively simple, only raw sand, resin and curing agent , the per...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/22B22C5/00B22C1/02
CPCB22C1/02B22C5/00B22C9/22
Inventor 王洪彭国文
Owner CHANGZHOU XINLIAN FOUNDRY IND CO LTD
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