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Size mixing method for malt syrup preparation based on linked control of rotation speed and temperature

A technology of linkage control and maltose syrup is applied in the direction of maltose production, chemical instruments and methods, mixers with rotating stirring devices, etc. It can solve problems such as insufficient slurry mixing, inability to meet production needs, and insufficient heat exchange, etc., to achieve The effect of improving the mixing effect

Active Publication Date: 2017-05-31
无锡甜丰食品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The fermented liquid needs to be stirred during slurry mixing, and the temperature and liquid level in the tank need to be controlled. The existing slurry mixing tank has low stirring efficiency, insufficient heat exchange, poor temperature control effect, and cannot adapt to production. Due to the protein, fat and other substances contained in the starch, the pulping in the pulping tank is not sufficient during the pulping process, and even a layer of oil film floats on the upper surface of the liquid, which is not conducive to the pulping process of the material, but also affects Filtration, decolorization, etc. speed after pulping

Method used

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  • Size mixing method for malt syrup preparation based on linked control of rotation speed and temperature

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Embodiment 1: as figure 1 As shown, the mixing tank for maltose syrup preparation in this embodiment includes a tank body 1 and a stirring assembly 2 installed in the tank body 1. The tank body 1 is provided with an upper inlet 3 and a bottom outlet 4, and the stirring assembly 2 includes a rotating The stirring shaft 21 installed in the center of the tank body 1 and coincident with the central axis of the tank body 1, the deceleration motor 22 that drives the stirring shaft 21 and is placed outside the top of the tank body 1, the stirring shaft 21 is provided with a The middle stirring blade 23 in the middle of the inner cavity and the bottom stirring blade 24 positioned at the bottom of the inner cavity of the tank body 1, the middle stirring blade 23 includes multiple layers spaced up and down, and is located symmetrically on both radial sides of the stirring shaft 21; the bottom stirring blade 24 is a single-layer structure, symmetrically arranged on both radial sid...

Embodiment 2

[0023] Embodiment 2: As a further improvement of the above embodiment 1, such as figure 1 As shown, in the present invention, the inner cavity of the tank body 1 is equipped with a temperature detection rod 5 and a height detection rod 6 arranged near its inner wall, and the outer side of the tank body 1 is provided with a visible window for observing the temperature detection rod 5 and the height detection rod 6 7. The stirring temperature and the height of the slurry in the tank body 1 can be directly observed from the viewing window 7 .

Embodiment 3

[0024] Embodiment 3: As a further improvement of the above embodiment 1, such as figure 1 As shown, the radial span A of the middle stirring blade 23 in the tank body 1 is greater than the radial span B of the bottom stirring blade 24 in the tank body 1 . The span of the bottom stirring blade 24 should not be too large, so as to avoid its deformation under the large slurry stirring resistance.

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Abstract

The invention relates to a size mixing method for malt syrup preparation based on linked control of rotation speeds and temperature. The size mixing method comprises the following steps: setting temperature thresholds, including a lowest threshold and a highest threshold, of a temperature sensation unit connected with a temperature detection rod in a tank body; setting a rotation speed and a time parameter of a speed reduction motor through a controller; feeding a sizing agent into the tank body through an upper inlet of the tank body; powering on the speed reduction motor, driving a stirring shaft to rotate through the speed reduction motor, and stirring the sizing agent in the tank body by using middle stirring blades and bottom stirring blades; detecting the temperature of the sizing agent in the tank body by using the temperature detection rod in real time, when a temperature signal sensed by the temperature sensation unit is greater than the set highest threshold, adjusting the rotation speed of the speed reduction motor through the controller so as to control the speed reduction motor to be in a low rotation speed state, and after the temperature sensed by the temperature sensation unit is lower than the set lowest threshold, restoring the speed reduction motor to a normal rotation speed; when meeting a set time, enabling the speed reduction motor to stop working automatically through the controller.

Description

technical field [0001] The invention relates to the technical field of maltose syrup preparation, in particular to a slurry preparation method for maltose syrup production. Background technique [0002] The mixing tank is the equipment that must be used in the preparation of fructose and maltose syrup. The structure of the mixing tank directly affects the quality of the product. The fermented liquid needs to be stirred during slurry mixing, and the temperature and liquid level in the tank need to be controlled. The existing slurry mixing tank has low stirring efficiency, insufficient heat exchange, poor temperature control effect, and cannot adapt to production. Due to the protein, fat and other substances contained in the starch, the pulping in the pulping tank is not sufficient during the pulping process, and even a layer of oil film floats on the upper surface of the liquid, which is not conducive to the pulping process of the material, but also affects The speed of filt...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01F7/20B01F15/06C13K7/00B01F27/906
CPCC13K7/00B01F27/071B01F27/0723B01F27/074B01F27/112B01F27/19B01F27/906B01F35/2115B01F35/221422B01F35/2215B01F2035/98B01F35/95
Inventor 吴俊峰
Owner 无锡甜丰食品有限公司
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