Gradient material design process for guiding ruler liner plate used before hot-rolled strip steel coiling through laser manufacturing

A technology of hot-rolled strip steel and gradient material, applied in the direction of metal material coating process, coating, etc., can solve the problem of inability to achieve defect-free homogeneous manufacturing of guide ruler liner, inability to apply production, cladding layer cracking, etc. problem, to achieve the effect of ensuring the stability of the metallurgical bonding of the interface

Active Publication Date: 2017-05-31
沈阳大陆激光工程技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As the guide liner is a component used in special working conditions, the conventional laser cladding molding process and material design process cannot achieve defect-free and homogeneous manufacturing of the guide liner
The reason is that this specific high-temperature wear-resistant material, that is, a material with both high-temperature oxidation resistance and wear resistance, can only achieve single-layer cladding in conventional laser cladding. Once multi-layer cladding is performed, it is easy to cause multiple layers of cladding. The accumulation of small thermal cracks during the first laser welding process may even cause strong layer cracking of the cladding layer in severe cases, and even cause the cladding layer to fall off and fall off, which cannot be applied to production at all.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Gradient material cladding design for the front guide rail liner of a coiler on a hot rolling production line in Tangshan.

[0021] In the long-life laser manufacturing process of the guide liner before hot-rolled strip coiling, the material gradient design is carried out and cladding is carried out by using an appropriate laser cladding process, and the cladding quality is good and there is no cracking defect. Multi-layer cladding structure, among them.

[0022] The composition of the bottom layer cladding material is Cr: 16%; Mn: 9.5%; Si: 0.5%; N: 6.5%; W: 7.3%; B:: 9.5%;

[0023] The composition of transition layer cladding material is Cr: 15%; Mn: 10.5%; Si: 0.2%; N: 4.5%; W: 8.5%; B: 10.2%;

[0024] The composition of the functional layer cladding material is Cr: 14.6%; Mn: 8.5%; Si: 0.45%; N: 3.8%; W: 10.6%; B: 10.5%;

[0025] The process parameters of laser cladding are as follows.

[0026] Power: 1000W; Spot diameter: 1.7mm; Powder thickness: 0.6mm; Scanning...

Embodiment 2

[0029] Gradient material cladding design for the front guide guide liner of the coiler on the hot rolling line of a steel mill in Shanghai.

[0030] Laser profiling cladding power: 1200W; spot diameter: 1.9mm; powder thickness 0.5mm;

[0031] The composition of the cladding material of the bottom layer is Cr: 16.2%; Mn: 9.3%; Si: 0.45%; N: 6.3%; W: 7.8%; B:: 10.5%; Ni: the balance.

[0032] The composition of transition layer cladding material is Cr: 15.5%; Mn: 11.5%; Si: 0.35%; N: 5.5%; W: 8.8%; B: 10.2%;

[0033] The composition of the functional layer cladding material is Cr: 14%; Mn: 8.2%; Si: 0.42%; N: 4.5%; W: 9.2%; B: 10.2%; Ni: the balance.

[0034]Scanning speed: 30mm / s, lap rate: 60%; cladding thickness: set the cladding thickness process according to the site conditions. After the material is subjected to multi-layer gradient design laser cladding, a defect-free multi-layer with good cladding quality is obtained The cladding structure meets the design size standar...

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Abstract

The invention discloses a gradient material design process for a guiding ruler liner plate used before hot-rolled strip steel coiling through laser manufacturing. The process is characterized in that the guiding ruler liner plate comprises a priming layer, a transition layer and a functional layer through gradient design, wherein a priming layer cladding material comprises 3.6-18% of Cr, 5-16% of Mn, 0.2-0.7% of Si, 3-8% of N, 4-18% of W, 8-19% of B and the balance Ni; a transition layer cladding material comprises 3-18% of Cr, 4-15% of Mn, 0.1-0.6% of Si, 3-8% of N, 6-16% of W, 8-15% of B and the balance Ni; and a functional layer cladding material comprises 3-16% of Cr, 5-15% of Mn, 0.1-0.5% of Si, 3-6% of N, 8-18% of W, 8-12% of B and the balance Ni. The service life of the guiding ruler liner plate is prolonged to 5-6 times that of original guiding ruler liner plates.

Description

technical field [0001] The invention relates to a material design process for manufacturing hot-rolled strip steel crimp front guide liner, in particular to a gradient material design process for manufacturing hot-rolled strip coil front guide liner by laser cladding, belonging to IPC International C23C24 / 10(2006.01) I technical field in the patent classification table. Background technique [0002] With the increasingly fierce competition in the steel industry, in recent years, the high-standard coil shape requirements of coils have become an important indicator of the qualified rate of finished steel coils, which directly affects the product grade. As an important spare part, the guide liner, especially the guide liner before coiling, is an important part of the hot rolling production line, which has a decisive influence on the final forming of the steel coil. The guide liner guides the high-speed running strip into the pinch roller of the coiler accurately. Due to the po...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C19/05C23C24/10
CPCC22C19/056C23C24/106
Inventor 张冬雪陈海涛史建民董思远
Owner 沈阳大陆激光工程技术有限公司
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