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Integrated hat making technology, and hat made through technology

A production process and technology for hats, applied to hats, hat products, head coverings, etc., can solve the problems of high production cost, waste of production materials, and single appearance, so as to reduce production cost, improve production speed, and improve appearance. Image change effect

Inactive Publication Date: 2017-06-16
ZHONGSHAN WEI LI TEXTILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] As we all know, most of the existing hats are made of fabrics that are cut into multiple splicing pieces, and then sewn together by needles and threads to form hats. This method of making hats has many processes, complicated processes, and low production efficiency. In the process of cloth, a lot of scraps will be produced, which will waste production materials and high production costs; moreover, the quality of the hats made by the above method is unstable and often fluctuates
[0003] And there are also one-piece hats on the market. These hats can generally only be made of knitted fabrics or turf materials, and cannot be made of woven fabrics. The material characteristics are not suitable for printing and laser cutting, and the turf hats made of turf materials are generally not suitable for dyeing and finishing or laser cutting due to the cost or imaginary edges, which leads to the high production cost of the existing stereotyped hats and the appearance The image is single and rigid, which cannot meet the individual needs of different users
[0004] In addition, the reason why the existing integrally formed hats seldom use woven fabrics is that after the flat cloth is pressed into a three-dimensional cloth hat, it is more prone to wrinkles, loose yarns or broken yarns. When processing patterns such as , embroidery or laser cutting, the pattern will be deformed, broken, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Integrated hat making technology, and hat made through technology
  • Integrated hat making technology, and hat made through technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The manufacturing process of the integrally formed hat comprises the following steps:

[0038]1) Make cloth A10 and a shaping mold, the face cloth B20 is selected as cotton material, and the lining C is selected as a woven piece made of shaped yarn, firstly, an adhesive is applied on the face cloth B20 and / or the lining C30 , and then lightly paste the face cloth B20 on the inner cloth C30 and lightly press the two, and bond the two to form the cloth A10 through the adhesive on the face cloth B20 and / or the inner cloth C30. Here, preferably Generally, when extruding the surface cloth B20 and the inner C30 tightly together, the temperature is 10-110°C, the extrusion pressure is 0.3-0.6MPa, and the time is 5-90 seconds. In addition, a hat matching the shape of the hat is made The stereotyped mold, the shape of the stereotyped mold can be changed freely, specifically can be determined according to the shape of the hat that needs to be made;

[0039] 2) Cutting, cutting th...

Embodiment 2

[0044] The manufacturing process of the integrally formed hat comprises the following steps:

[0045] 1) Make cloth A10 and a shaping mold. The face cloth B20 is selected as wool, and the lining C is selected as a woven piece made of shaped yarn. First, an adhesive is applied on the face cloth B20 and / or the lining C30, Then the surface cloth B20 is lightly pasted on the lining C30 and lightly pressed, and the two are bonded to form the cloth A10 by the adhesive on the surface cloth B20 and / or the lining C30. Here, preferably When extruding the surface cloth B20 and the inner C30 closely together, the temperature is 10-100°C, the extrusion pressure is 0.3-0.5MPa, and the time is 5-100 seconds. In addition, a hat matching the shape of the hat is also made Sizing mold, the shape of the said sizing mold can be changed freely, specifically can be determined according to the shape of the hat that needs to be made;

[0046] 2) Cutting, cutting the fabric A10 obtained in step 1) int...

Embodiment 3

[0051] The manufacturing process of the integrally formed hat comprises the following steps:

[0052] 1) Make cloth A10 and a shaping mold, the face cloth B20 is selected as fiber, and the lining C is selected as a woven sheet made of shaped yarn, firstly, an adhesive is applied on the face cloth B20 and / or the lining C30, Then the surface cloth B20 is lightly pasted on the lining C30 and lightly pressed, and the two are bonded to form the cloth A10 by the adhesive on the surface cloth B20 and / or the lining C30. Here, preferably , when extruding the surface cloth B20 and the inner C30 close together, the temperature is 40-180°C, the extrusion pressure is 0.3-0.7MPa, and the time is 10-80 seconds. In addition, a hat matching the shape of the hat is also made. Sizing mold, the shape of the said sizing mold can be changed freely, specifically can be determined according to the shape of the hat that needs to be made;

[0053] 2) Cutting, cutting the fabric A10 obtained in step 1)...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses an integrated hat making technology, and a hat made through the technology. The technology comprises the following steps: 1, making a cloth A and a shaping die; 2, cutting: cutting the cloth A obtained in step 1 to form a preset dimension; and 3, carrying out thermoplastic shaping: closely covering the fixing die with the cut cloth A obtained in step 2, and carrying out thermoplastic shaping on the cloth A through a container to make the cloth A integrally form a hat in order to obtain the required hat. The cloth A is formed through closely laminating a surface cloth B to a thermoplastic-shapeable lining cloth C, and the cloth A is thermoplastic-shaped to form the hat, so the production speed of the hat is greatly improved, the quality stability of the hat is effectively guaranteed, cutting of the cloth into a plurality of splicing pieces is avoided, broken cloth is greatly reduced, the cloth is saved, the production cost is reduced, and energy saving and environmental protection are reached.

Description

technical field [0001] The invention relates to the field of hats, in particular to a manufacturing process capable of integrally forming a hat and a hat made by the process. Background technique [0002] As we all know, most of the existing hats are made of fabrics that are cut into multiple splicing pieces, and then sewn together by needles and threads to form hats. This method of making hats has many processes, complicated processes, and low production efficiency. During the cloth making process, a lot of scraps will be produced, thus wasting raw materials, and the production cost is high; moreover, the quality of the hats produced by the above method is not stable and often fluctuates. [0003] And there are also one-piece hats on the market. These hats can generally only be made of knitted fabrics or turf materials, and cannot be made of woven fabrics. The material characteristics are not suitable for printing and laser cutting, and the turf hats made of turf materials...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A42C1/00A42C1/08
CPCA42C1/00A42C1/08A42C1/04A42C2/002A42B1/002D04H5/06
Inventor 詹益祥
Owner ZHONGSHAN WEI LI TEXTILE
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