Welding type metallurgy slag pot without bolt connection and manufacturing method of welding type metallurgy slag pot

A manufacturing method and a technology without bolts, applied to welding equipment, furnace types, manufacturing tools, etc., can solve the problems of increased costs, short life of casting slag pots, and reduced manufacturing costs of welded structure slag pots, so as to simplify cost input, The effect of saving costs and saving national economic costs

Active Publication Date: 2017-09-05
BAOSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it has been proved that casting slag tanks inevitably have various defects: shrinkage cavity, porosity, porosity, segregation, inclusions, hot cracks, cold cracks, etc. Therefore, casting slag tanks have a short service life, are difficult to repair, consume a lot, and cost high
Therefore, mechanical processing has certain technical difficulties, and the processing cost is relatively expensive.
[0005] (2) The trunnion and the tank body are connected by bolts, and the bolt hole processing process needs to be added
A total of 24 heat-resistant, high-strength bolts are installed at both ends, and bolt costs need to be increased
Therefore, mechanical processing has certain technical difficulties, and the processing cost is relatively expensive.
[0006] (3) The trunnion and the tank body are connec

Method used

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  • Welding type metallurgy slag pot without bolt connection and manufacturing method of welding type metallurgy slag pot
  • Welding type metallurgy slag pot without bolt connection and manufacturing method of welding type metallurgy slag pot
  • Welding type metallurgy slag pot without bolt connection and manufacturing method of welding type metallurgy slag pot

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Embodiment

[0126] First, the square frame trunnion seat design. After the main body of the slag tank is manufactured, a square frame-shaped trunnion seat (centralized restraint frame) is designed in the central area of ​​the trunnion axis at the two ends of the tank body. Inside the square frame-shaped trunnion seat, there are four groups of 8 steel plates in total, upper, lower, left, and right, together with the trunnion to form the overall force-bearing structure of the square frame-shaped trunnion seat. Depending on the working conditions, the outer surface of the rib plate in the four directions of up, down, left, and right can be welded with a surface cover plate, and the total number of cover plates can be 4 to 8 pieces. All adopt symmetrical welding and are double-number symmetrical rib structure.

[0127] Second, the structural design of the three flange rings. Three flange rings are respectively designed on the tank mouth, the tank waist and the lower part of the waist of the...

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Abstract

The invention discloses a welding type metallurgy slag pot without bolt connection and a manufacturing method of the welding type metallurgy slag pot. The welding type metallurgy slag pot consists of a pot body, trunnions and trunnion seats; a quadrangular frustum pyramid body having the oblique surface taper is arranged at one end of each trunnion; the two trunnion seats are of box-shaped frame structures symmetrically distributed on the two sides of the pot body; the trunnions are inserted into and located in the centers of the square frame shaped trunnion seats; the bottom surface of each quadrangular frustum pyramid body having the oblique surface taper at one end of the corresponding trunnion is directly fitted with the oblique surface pot wall of the pot body without welding; and the four side edges of each quadrangular frustum pyramid body of the corresponding trunnion are welded with the four edges, parallel to the four side edges of the quadrangular frustum pyramid body, of the corresponding trunnion seat by inserted 4-8 vertical rib plates, and then one trunnion and one trunnion seat form an overall stress structure correspondingly without the bolt connection. The manufacturing method comprises the steps of assembling the pot body, the trunnions, the trunnion seats and flange ring components and carrying out welding fabrication. A previous slag pot trunnion and trunnion seat bolted connection structure and an assembling mode are changed, a manufacturing technology is simplified, a manufacturing cycle is shortened, the service life is prolonged, the overhaul and maintenance are facilitated, the cost performance is improved, and the potential safety hazards in production are eliminated.

Description

technical field [0001] The invention belongs to the field of metallurgical slag tank equipment, and in particular relates to a welded metallurgical slag tank without bolt connection and a manufacturing method thereof. Background technique [0002] The slag tank is a high-temperature equipment used to hold molten steel slag and molten iron slag in the steelmaking process. The slag pots in domestic and foreign steelmaking processes are all formed by casting. Due to the harsh high-temperature conditions of slag processing, people's thinking is fixed only to use castings and not welded parts, because the weld is a weak link. However, it has been proved that casting slag tanks inevitably have various defects: shrinkage cavity, porosity, porosity, segregation, inclusions, hot cracks, cold cracks, etc. Therefore, casting slag tanks have a short life, are difficult to repair, consume a lot, and cost high . In addition, the explosion of molten steel after the cracking of the found...

Claims

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Application Information

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IPC IPC(8): C21B3/10C21D9/00B23K31/02
CPCB23K31/02C21B3/10C21D9/0068
Inventor 廖礼宝苏继红孔祥宏邓聪吴荣杰
Owner BAOSHAN IRON & STEEL CO LTD
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