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Shape and property integrated metal component additive manufacturing system

A metal component and additive manufacturing technology, which is applied in the field of additive manufacturing, can solve the problems of thick grains, unstable arcs, and performance deterioration of stacked metal components, so as to avoid excessive growth of grains, high-precision manufacturing and forming, The effect of improving stability

Active Publication Date: 2017-10-20
HUAZHONG UNIV OF SCI & TECH
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, further studies have shown that the arc melting metal wire additive manufacturing equipment in the prior art still has the following defects or deficiencies: First, most of the current equipment uses the structure of an arc welding power source plus a robot, and its components are complex. Difficult to control; secondly, manual programming or offline programming is often used in the additive manufacturing process. The size and quality of the stacked formed components are generally detected after the forming is completed, using some subsequent testing equipment and methods to detect the formed size and performance, which cannot be realized. Metal components, especially large and complex metal components, are shaped and functionally integrated with collaborative additive manufacturing; finally, in the conventional arc fuse accumulation process, not only is the arc unstable, but the heat accumulation often makes the accumulated formed metal components crystallize. Coarse particles cause performance deterioration and cannot meet the high performance requirements of large metal components

Method used

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  • Shape and property integrated metal component additive manufacturing system
  • Shape and property integrated metal component additive manufacturing system
  • Shape and property integrated metal component additive manufacturing system

Examples

Experimental program
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Effect test

Embodiment 1

[0062]The key components of a large ship have high requirements for its structural size and performance. The performance requirement is above 1000MPa, and the dimensional accuracy of forming is ±1.5mm. In order to ensure the performance and forming accuracy of arc additive manufacturing metal components, multi-arc synergistic conformity integrated additive manufacturing equipment is used for additive manufacturing. The specific steps are as follows:

[0063] 1. Three-dimensional model establishment: use UG three-dimensional modeling software to draw three-dimensional CAD models of parts, and generate robot numerical control codes and forming path software;

[0064] 2. Select the forming material and set the forming arc parameters: In the process of additive manufacturing, the forming material with high alloy content is selected, and the forming adopts CO 2 Shielding gas, the diameter of the metal wire is 1.2mm, it is shaped into a current of 100A, a voltage of 20V, and the wa...

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PUM

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Abstract

The invention belongs to the technical field related to additive manufacturing, and more particularly, relates to a shape and property integrated metal component additive manufacturing system. The shape and property integrated metal component additive manufacturing system comprises an object carrying platform, a multi-electric arc collaborative operation module, an electric arc camera shooting detection unit, a forming size three-dimensional measurement unit, a depositing forming digital monitoring module and the like, and uniform control is executed through a negative feedback monitoring module. The multi-electric arc collaborative operation module is equipped with a plurality of mutually independent electric arc guns, and relative positions and operating postures of the electric arc guns freely change. Through the shape and property integrated metal component additive manufacturing system, electric arc additive manufacturing overall processes of various large metal components can be executed based on a compact structure, convenience in control, high automaticity and high manufacturing accuracy, and the requirements of shape and property integrated collaborative additive manufacturing are met better.

Description

technical field [0001] The invention belongs to the technical field related to additive manufacturing, and more particularly relates to a form-property integrated metal component additive manufacturing system. Background technique [0002] Arc melting metal wire additive manufacturing technology is a rapid additive manufacturing method that uses an arc as a heat source to melt metal wire, and makes the melted wire continuously pile up and form according to the set forming path. Because the arc melting metal wire additive manufacturing technology has the characteristics of low cost, high efficiency, and arbitrary curved surface forming in space, it has been widely used in the manufacturing and forming of various large and complex metal components. [0003] However, further studies have shown that the arc melting metal wire additive manufacturing equipment in the prior art still has the following defects or deficiencies: First, most of the current equipment uses the structure ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/04B23K9/12B23K9/095B23K9/32
CPCB23K9/044B23K9/095B23K9/12B23K9/32
Inventor 余圣甫史玉升张李超宋波代轶励
Owner HUAZHONG UNIV OF SCI & TECH
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