Production technology of FDN superplasticizer

A high-efficiency water reducer and production process technology, applied in the field of water reducer production process, can solve problems such as product performance impact, and achieve the effects of increasing production rate, saving costs and increasing production

Active Publication Date: 2018-01-12
ZHEJIANG JISHENG CHEM BUILDING MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, during the sulfonation reaction process of this preparation method, the concentration of sulfuric acid decreases, which is likely to affect the normal progress of the reaction. Although the preparation method of this naphthalene-based water reducer reduces the content of sodium sulfate in the product, it will reduce the amount of sodium sulfate that participates in the sulfonation reaction. The amount of naphthalene will cause a large amount of unreacted naphthalene to participate in the condensation reaction, reducing the sulfonated group on the unit naphthalene. After the reduction of the sulfonated group on the unit naphthalene, the performance of the product is easily affected

Method used

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  • Production technology of FDN superplasticizer
  • Production technology of FDN superplasticizer
  • Production technology of FDN superplasticizer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Embodiment 1: a kind of production technology of FDN high-efficiency water reducing agent, comprises the following operation steps:

[0042] 1, sulfonation: drop into the naphthalene raw material of molten state in reaction unit, adjust temperature to 120 ℃, add the concentrated sulfuric acid that mass percentage concentration is 98%, the ratio of the amount of substance of naphthalene raw material and concentrated sulfuric acid is 1:1, and Carry out sulfonation reaction at 160°C with heat preservation, and carry out vacuum distillation during the reaction process to remove excess water in the reaction device to obtain sulfonated material;

[0043] II. Feeding: cool down the sulfonated material to 110-130°C and add waste materials containing polysulfonic acid naphthalene compounds;

[0044] Ⅲ. Condensation: Cool down the reactant in step Ⅱ to 80°C, add metered formaldehyde dropwise, and raise the temperature to 90°C after the dropwise addition, and carry out condensatio...

Embodiment 2

[0050] Example 2: A production process of FDN high-efficiency water reducer, the difference from Example 1 is that in step I, the molten naphthalene raw material is put into the reaction device, the temperature is adjusted to 130 °C, and the mass percentage concentration is added It is 98% concentrated sulfuric acid, the ratio of naphthalene raw material to concentrated sulfuric acid is 1:1.05, and the sulfonation reaction is carried out at 162°C. During the reaction, vacuum distillation is carried out to remove excess water in the reaction device to obtain sulfonate chemicals.

Embodiment 3

[0051] Example 3: A production process of FDN high-efficiency water reducer, the difference from Example 1 is that in step I, the molten naphthalene raw material is put into the reaction device, the temperature is adjusted to 140 °C, and the mass percentage concentration is added It is 98% concentrated sulfuric acid, the ratio of naphthalene raw material to concentrated sulfuric acid is 1:1.1, and the sulfonation reaction is carried out at 165°C. During the reaction, vacuum distillation is carried out to remove excess water in the reaction device to obtain sulfonate chemicals.

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Abstract

The invention discloses a production technology of an FDN superplasticizer, and solves the problems that by a method for reducing the sodium sulfate content of a product through reduction in the addition amount of concentrated sulfuric acid, the amount of naphthalene participating in a sulfonation reaction is reduced, a large amount of unreacted naphthalene participates in a condensation reaction,thus sulfonated groups on unit naphthalene are reduced, and after the sulfonated groups on unit naphthalene are reduced, the product performance is easily affected. The production technology mainly comprises the following steps: melting refined naphthalene or industrial naphthalene, performing the sulfonation reaction, performing a hydrolysis reaction, performing a condensation reaction and performing a neutralization reaction. In the sulfonation process, an excessive amount of waste material containing a polynaphthalene sulfonate-based compound is added as a reaction raw material, so that the purposes of avoiding easy influence of reduction in the concentration of the sulfuric acid on the normal reaction, performing the reaction more fully and increasing the yield are achieved.

Description

technical field [0001] The invention relates to a production process of a water reducer, more specifically, it relates to a production process of an FDN high-efficiency water reducer. Background technique [0002] Due to the needs of industrial development, people have put forward higher and higher requirements for the performance of concrete, and a necessary condition for realizing the high performance of concrete is the use of high-efficiency water reducing agent, which can not only improve construction conditions, but also improve the compressive and flexural resistance of concrete Strength, but also can enhance the anti-freeze and anti-seepage properties of concrete. Most of the high-efficiency water-reducers currently used are naphthalene-based water-reducers, among which FDN high-efficiency water-reducers have strong high-dispersibility and low-foaming properties. Features: It has a strong dispersion effect on cement particles, which can greatly improve the comprehensi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G16/02C04B24/22C04B103/30
Inventor 金瑞浩徐伟耿标
Owner ZHEJIANG JISHENG CHEM BUILDING MATERIALS
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