Wire and cable manufacturing method and detection method thereof

A technology of wire and cable and manufacturing method, which is applied in cable/conductor manufacturing, circuits, electrical components, etc., can solve the problems of great harm to experimental operators, increase measurement cycle, and reduce equipment life, so as to save testing costs and reduce energy consumption. , the effect of reducing the experimental temperature

Inactive Publication Date: 2018-01-30
BAOJI CHANGDA ELECTRICAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main disadvantages of this method are: ①Before sample detection, the sample needs to be cured in a curing room with constant temperature and humidity. The curing conditions are harsh, and supporting equipment is required, which increases the detection cost; ②It needs to be cured for more than 16 hours before measurement , and the measurement time is 30 minutes, the entire measurement cycle is long, so the detection speed is slow; ③When the sample is tested, the sample is carried out at a temperature not lower than 935°C, which consumes a lot of energy; moreover, it takes a long time to heat up to 935°C , which further increases the measurement cycle; at the same time, operating at a higher temperature is more harmful to the experimental operators. In addition, the equipment works at high temperature for a long time, and the life of the equipment will be greatly reduced, so the safety of the detection is poor.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] A method for manufacturing a wire and cable, specifically implemented according to the following steps:

[0054] Step 1, wire drawing the core wire conductor metal;

[0055] Step 2, annealing and stranding the wire-drawn core wire conductor metal;

[0056] Step 3, prepare the insulation material of wire and cable, stir evenly, and set aside; wherein, the proportioning number of insulation material is 40 parts of ethylene-vinyl acetate copolymer as the non-halide polymer matrix, ethylene-vinyl acetate polymer 60 parts of compound, 60 parts of nitrogen and phosphorus compound as flame retardant, Mg(OH) 2 100 parts; 1 part of alcohol ester synthesized by tetrakis [3 (3 ', 5 '-di-tert-butyl-4'-hydroxyphenyl) propionic acid], 2 parts of thiodipropylene dilauryl as an antioxidant; C as an anticopper agent 40 h 60 N 2 o 8 1 part; 1 part of gamma-(methacryloyloxy) propyltrimethoxysilane as a compatibilizer, 2 parts of stearic acid as a lubricant; 0.5 part of a low-molec...

Embodiment 2

[0060] A method for manufacturing a wire and cable, specifically implemented according to the following steps:

[0061] Step 1, wire drawing the core wire conductor metal;

[0062] Step 2, annealing and stranding the wire-drawn core wire conductor metal;

[0063] Step 3, prepare the insulation material of electric wire and cable, stir evenly, set aside; Wherein, the proportioning number of insulation material is 60 parts of ethylene-vinyl acetate copolymer as non-halide polymer matrix, ethylene-vinyl acetate polymer 40 parts of compound, 80 parts of nitrogen and phosphorus compound as flame retardant, Mg(OH) 2 80 parts; 2 parts of alcohol esters synthesized by tetrakis [3 (3 ', 5 '-di-tert-butyl-4'-hydroxyphenyl) propionic acid], 3 parts of thiodipropylene dilauryl as antioxidant; C as an anticopper agent 40 h 60 N 2 o 8 3 parts; 2 parts of γ-(methacryloyloxy) propyltrimethoxysilane as a compatibilizer, 3 parts of stearic acid as a lubricant; 2.5 parts of a low-molecul...

Embodiment 3

[0067] A method for manufacturing a wire and cable, specifically implemented according to the following steps:

[0068] Step 1, wire drawing the core wire conductor metal;

[0069] Step 2, annealing and stranding the wire-drawn core wire conductor metal;

[0070] Step 3, prepare the insulation material of wire and cable, stir evenly, and set aside; wherein, the proportioning number of insulation material is 80 parts of ethylene-vinyl acetate copolymer as the non-halide polymer matrix, ethylene-vinyl acetate polymer 20 parts of compound, 100 parts of nitrogen and phosphorus compound as flame retardant, Mg(OH) 2 60 parts; 4 parts of alcohol esters synthesized by tetrakis [3 (3 ', 5 '-di-tert-butyl-4'-hydroxyphenyl) propionic acid], 5 parts of thiodipropylene dilauryl as antioxidant; C as an anticopper agent 40 h 60 N 2 o 8 3 parts; 3 parts of γ-(methacryloyloxy) propyltrimethoxysilane as compatibilizer, 5 parts of stearic acid as lubricant; 4 parts of low-molecular silic...

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Abstract

The invention discloses a wire and cable manufacturing method. The method specifically comprises the steps that 1 core wire conductor metal drawing is carried out; 2 the drawn core wire conductor metal is annealed and stranded; 3 the insulation material of a wire and cable is prepared and uniformly stirred for spare; 4 the insulation material acquired in the step 3 is used as a starting material,and the starting material and a core conductor are made into a wire or cable; and 5 the qualified wire or cable made in the step 4 undergoes single or multiple two-step continuous chemical crosslinking, wherein the chemical crosslinking steam pressure is 0.8 to 1.5MPa, and the temperature is 170 to 190 DEG C. The prepared wire and cable are halogen-free, low-smoked and flame-retardant. The invention further discloses a method used for detecting the wire and cable manufactured by the method.

Description

technical field [0001] The invention belongs to the technical field of electric wires and cables, and relates to a method for manufacturing electric wires and cables, and also relates to a method for detecting electric wires and cables. Background technique [0002] At present, most of the wires and cables in the domestic market use polyvinyl chloride with general additives as the insulation or sheath layer. not good. Actual operating life is short. Especially in the case of heat, sunlight, and fire, it will cause degradation, produce hydrogen chloride gas, and cause personnel to be poisoned and die. Therefore, in order to eliminate the toxicity caused by the degradation of halides, some people now use other polymers instead of polyvinyl chloride to produce wires and cables, but when such wires and cables encounter high ambient humidity or are soaked in water during use, their insulation The performance drops sharply, seriously affecting the safe use of wires and cables. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B13/00G01N31/12
Inventor 彭甲岐
Owner BAOJI CHANGDA ELECTRICAL TECH
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