Manufacturing method of corrugated heat exchange tube

A manufacturing method and technology for heat exchange tubes, applied in program control, tubular components, computer control, etc., can solve the problems of unsatisfactory surface quality of machined surfaces, irregular shape of heat exchange tubes, low heat exchange efficiency, etc., so as to improve processing Quality and heat transfer efficiency, increase processing contact area, good heat transfer efficiency

Active Publication Date: 2021-04-06
NANJING INST OF TECH
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Problems solved by technology

[0004] The present invention proposes a manufacturing method for corrugated heat exchange tubes based on problems such as irregular shapes of heat exchange tubes, unsatisfactory surface quality of processed surfaces, low heat exchange efficiency, poor mechanical properties, and short service life caused by existing corrugated tube manufacturing methods. method, by establishing a mathematical model of corrugated pipe processing, using the principle of space envelope to obtain the contact line and the section of the roller shaft, and then applying simulation software to simulate the processing of corrugated pipes, and optimizing the tool parameters and processing by comparing with the ideal size corrugated pipe parameters, and finally use rolling machine to process bellows with good quality and high performance

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  • Manufacturing method of corrugated heat exchange tube
  • Manufacturing method of corrugated heat exchange tube
  • Manufacturing method of corrugated heat exchange tube

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[0043] In order to deepen the understanding of the present invention, the present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments, which are only used to explain the present invention and do not limit the protection scope of the present invention.

[0044] Such as Figure 1-12 As shown, the present invention is a method for manufacturing corrugated heat exchange tubes. In this embodiment, the rotary surface of the corrugated tube is used as a tool to envelop the helical surface of the tool. Because the two curved surfaces conform to the conjugate relationship, this solution conforms to Conjugate conditions, first establish the mathematical model of bellows processing, and use the space envelope principle to solve the contact line between the rotary surface of the bellows and the tool helical surface, and project it to the axial section of the roller helical surface, according to the data on the contact line Poin...

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Abstract

The invention relates to a method for manufacturing a corrugated heat exchange tube, which includes the following steps: (1) constructing a model of the corrugated tube shape parameters; (2) using the principle of space envelope to design the cross section of the roller, and obtaining the contact line and the cross section of the roller shaft; 3) Use CNC machining simulation software to build machine tools and perform simulation; (4) Compare the simulation results with the ideal size bellows, and evaluate the deviation; (5) Determine tool parameters and processing parameters; (6) Use finite element analysis software for simulation, Calculate the springback of the pipe wall; (7) Use a rolling machine for processing. In this method, the mathematical model of corrugated pipe processing is established, the contact line and the section of the roller shaft are obtained by using the space envelope principle, and then the simulation software is used to simulate the processing of the corrugated pipe, and the tool parameters and processing parameters are optimized by comparing with the ideal size corrugated pipe. Finally, a rolling machine is used to process bellows with good quality and high performance.

Description

technical field [0001] The invention relates to a processing method for the surface of a pipe fitting, in particular to a manufacturing method for processing the surface of a corrugated heat exchange tube. Background technique [0002] The heat exchanger is a heat exchange device that transfers part of the heat of the hot fluid to the cold fluid, so that the temperature of the fluid reaches the specified index of the process flow. The heat exchange tube is the core component of the heat exchanger. High-performance heat exchange tubes, and corrugated heat exchange tubes are a common high-efficiency enhanced heat exchange tube. How to improve the manufacturing quality and performance of corrugated heat exchange tubes has always been the focus of research in the field of heat exchangers. [0003] At present, the traditional corrugated heat exchange tube is processed into a corrugated shape by a wave squeezer equipment. The product processed by the production process is a straig...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/4099F28F1/06
CPCF28F1/06G06F30/23
Inventor 朱大胜李修珍杨会超张文全李果王科伟季尧杰
Owner NANJING INST OF TECH
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